Rail Tug | Welding and Cutting Tractor

The Rail Tug is a basic tractor designed for the mechanization of welding and thermal cutting processes. The tractor can move along ring, hi-flex, semi-flexible or rigid tracks on flat, curved and round surfaces. The tracks can be fixed to both ferromagnetic and non-ferromagnetic materials thanks to various magnetic or vacuum units. Featuring a rack and pinion drive system with electronic speed control, Rail Tug creates weld bead geometry which is exact to your specifications, reducing costly over welding and decreasing filler metal usage.

The Rail Tug economically meets a broad array of welding and cutting applications on flat or curved plate, tube and pipe.

  • Compact, lightweight design
  • Closed loop speed control system stabilizes travel speed enabling uniform heat input to produce consistently high-quality welds and cuts
  • Digital LED display for pre-setting travel speed
  • Convenient power supply 115–230 V, 50–60 Hz
  • Suitable for a variety of circumferential and irregular surface applications down to a minimum radius of 100 mm (4”)
  • Ring tracks on diameters from 200 mm (8”) OD up to 3 m (10 ft) OD
  • Hi-Flex tracks on diameters from 1500 mm (59”) OD upwards
  • Semi-flexible tracks can be bent to a minimum radius of 5 m (16 ft)
    without permanent deformation
Rail Tug | Welding and Cutting Tractor

Ring tracks from
200 mm (8”) OD up to 3 m (10 ft) OD

Hi Flex Track
min OD 1500 mm

Min. path convex radius
for semiflexible tracks is 5 m (16 ft)

Horizontal speed
10–200 cm/min

Vertical speed
10–200 cm/min

Suitable for variety of circumferential and irregular surface applications

Welding and cutting applications down to minimum radius of 100 mm (4”)

High speed up to 3 m/min makes plasma cutting available

Precise torch adjustment enables double bevel cut

OSC-8 along with Rail Tug tractor

Specification

Voltage1~ 115–230 V, 50–60 Hz
Power66 W
Welding position (according to EN ISO 6947 and AWS/ASME)PA / 1F / 1G
PB / 2F
PC / 2G
PD / 4F
PE / 4G
PG / 3F (contact your dealer)
Fixing on pipes and round workpieces - Ring tracksPA / 1F / 1G
PB / 2F
PC / 2G
PD / 4F
PE / 4G
PG / 3F (contact your dealer)
Fixing on pipes and round workpieces - Hi-flex tracksPA / 1F / 1G
PB / 2F
PC / 2G
PD / 4F
PE / 4G
PG / 3F (contact your dealer)
Torch typeMIG/MAG, SAW, Plasma, Oxy-fuel
Fixing on pipes and round workpieces - Semi‑flexible trackMinimum curvature radius of 5 m (16 ft)
Torch diameter -MIG/MAG16–22 mm (0.63–0.87’’)
up to 35 mm (1.38”) option
Torch diameter SAW, Plasma16–22 mm (0.63–0.87’’)
up to 35 mm (1.38”) option
Torch diameter Oxy-fuel16–22 mm (0.63–0.87’’)
up to 35 mm (1.38”) option
Horizontal pulling force300 N
Vertical pulling force200 N
Horizontal speed10–200 cm/min (4–80 in/min)
Vertical speed10–200 cm/min (4–80 in/min)
Weight10 kg (22 lbs)
Product Code (115–230 V, 50–60 Hz, plug EU)WOZ-0570-10-20-00-0

Rail Tug | Welding and Cutting Tractor

340Rail Tug | Welding and Cutting Tractor

540 mm (21″) Geared Rack

RAM-0525-07-00-00-0

339Rail Tug | Welding and Cutting Tractor

Dual arc ignition cable 6.5 m (21 ft)

KBL-0466-17-00-00-0

336Rail Tug | Welding and Cutting Tractor

Power cord 3 m (9,7 ft)

PWD-0466-18-00-00-0 (230 V CEE) PWD-0466-16-00-00-0 (115 V USA) PWD-0466-23-00-00-0 (230 V UK)

372Rail Tug | Welding and Cutting Tractor

Cable anchor

UCW-0523-05-01-00-0

381Rail Tug | Welding and Cutting Tractor

Clamping block with levers

KST-0525-11-00-00-0

382Rail Tug | Welding and Cutting Tractor

Short rod torch holder with fits-all clamp

UCW-0476-20-00-00-0

378Rail Tug | Welding and Cutting Tractor

Rackholder

ZSP-0475-62-00-00-0

380Rail Tug | Welding and Cutting Tractor

300 mm (12”) rack with 180 mm (7”) adjustment

RAM-0523-17-00-00-0

507Rail Tug | Welding and Cutting Tractor

1000 mm (39.4”) Geared Rack

RAM-0475-23-00-00-0

512Rail Tug | Welding and Cutting Tractor

16-22 mm Torch Clip

ZCS-0476-06-01-00-0

518Rail Tug | Welding and Cutting Tractor

203 mm (8”) rod

KLM-0236-00-16-00-0

514Rail Tug | Welding and Cutting Tractor

22-35 mm Torch Clamp

ZRZ-0466-19-00-00-0

503Rail Tug | Welding and Cutting Tractor

700 mm (39.4”) Geared Rack

RAM-0475-07-03-00-0

505Rail Tug | Welding and Cutting Tractor

Counterweight 1.3 kg (2.9 lbs)

PWG-0475-09-00-00-0

501Rail Tug | Welding and Cutting Tractor

Gear Rack Adjustment Tool

PKT-0341-13-00-00-0

509Rail Tug | Welding and Cutting Tractor

Large Counterweight 2,6 kg (5,7lbs)

PWG-0475-10-00-00-0

524Rail Tug | Welding and Cutting Tractor

Machine Barrel Torch Holder Ø 30 mm (1.18”)

UCW-0475-61-00-00-0

526Rail Tug | Welding and Cutting Tractor

Machine Barrel Torch Holder Ø 35 mm (1.38’’)

UCW-0475-29-00-00-1

527Rail Tug | Welding and Cutting Tractor

Precise Machine Torch Holder Ø 30 mm (1.18”)

UCW-0475-59-00-00-0

529Rail Tug | Welding and Cutting Tractor

Precise Machine Torch Holder Ø 35 mm (1.38”)

UCW-0475-42-00-00-1

522Rail Tug | Welding and Cutting Tractor

Precise Torch Holder with angle and height adjustment

UCW-0475-08-00-00-0

516Rail Tug | Welding and Cutting Tractor

Standard Torch Holder 28–35 mm (1.10–1.38’’)

ZCS-0475-28-10-00-0

520Rail Tug | Welding and Cutting Tractor

Standard Torch Holder with angle adjustment

UCW-0475-28-00-00-0

530Rail Tug | Welding and Cutting Tractor

Gas Manifold type

Manifold 2×2 RZD-0475-64-00-00-0 RZD-0475-68-00-00-0 Manifold 2×3 RZD-0475-63-00-00-0 RZD-0475-67-00-00-0 Manifold 3/3 RZD-0475-74-00-00-0 RZD-0475-73-00-00-0 Manifold 2×2 with...

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