Hi-Flex Tracks

Hi-Flex Track is designed to use with Rail Tug and Rail Titan welding tractors. It enables working on both straight and curved surfaces down to 1.5-meter diameter as well as on ferrous and non-ferrous materials depending on units in use (see possible unit options below).

  • For circumferential, irregular, and straight-line applications
  • The minimum curve radius on the convex surface is 0.75 m (30″)
  • The minimum curve radius on the concave surface is 1.7 m (67″)
  • Minimum OD 1.5 m (60″) for the external run
  • Length of a single rail, 1.52 m (5 ft)
  • The maximum number of units is 15 pcs (if narrow magnetic units are in use)
  • Joinable for unlimited run length
  • Can be fixed on both ferrous and non-ferrous materials by means of magnetic or vacuum units to allow travel in any plane or position
Hi-Flex Tracks
TRO-0673-00-00-00-0 Hi-Flex Track min OD 1500 mm
DYS-0482-19-00-00-0 Bracket for magnetic unit for semi-flexible track and Hi-Flex track
ZSP-0475-92-00-00-0 Magnetic unit
ZSP-0475-93-00-00-0 Heat-resistant magnetic unit
DYS-0582-10-00-00-0 Bracket for magnetic narrow unit for semi-flexible track and Hi-Flex track
PDS-0582-10-00-02-0 Narrow magnetic unit with hexagon
ZSP-0475-85-00-00-0 Pivoting magnetic unit
ZSP-0523-19-00-00-0 Spacing-adjustable magnetic unit
DYS-0541-11-01-00-0 Bracket for vacuum modular unit for semi-flexible track and Hi-Flex track
MST-0541-10-02-00-0 Vacuum modular unit

Vacuum units allow clamping on non-ferrous materials

Narrow magnetic units are a popular choice among customers

Specification

Product codeDescription
TRO-0673-00-00-00-0Hi-Flex Track min OD 1500 mm
DYS-0482-19-00-00-0Bracket for magnetic unit for semi-flexible track and Hi-Flex track
ZSP-0475-92-00-00-0Magnetic unit
ZSP-0475-93-00-00-0Heat-resistant magnetic unit
DYS-0582-10-00-00-0Bracket for magnetic narrow unit for semi-flexible track and Hi-Flex track
PDS-0582-10-00-02-0Narrow magnetic unit with hexagon
ZSP-0475-85-00-00-0Pivoting magnetic unit
ZSP-0523-19-00-00-0Spacing-adjustable magnetic unit
DYS-0541-11-01-00-0Bracket for vacuum modular unit for semi-flexible track and Hi-Flex track
MST-0541-10-02-00-0Vacuum modular unit
Welding positionQty. of units
per track
PA/ 1Gmin. 8 pcs
PB/2Fmin. 8 pcs
PC/2Gmax 15 pcs*
PD/4Fmax 15 pcs*
PE/4Gmax 15 pcs*
PF/3Fmax 15 pcs*
PF/3Gmax 15 pcs*
* using the narrow magnetic units

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