Rail Tug | Welding and Cutting Tractor

The RAIL TUG is a basic tractor designed for the mechanization of welding and thermal cutting processes. The tractor can move along ring, hi-flex, semi-flexible, or rigid tracks on flat, curved, and round surfaces. The tracks can be fixed to both ferromagnetic and non-ferromagnetic materials thanks to various magnetic or vacuum units. Featuring a rack and pinion drive system with electronic speed control, RAIL TUG creates weld bead geometry that is exact to your specifications, reducing costly over-welding and decreasing filler metal usage.

The RAIL TUG economically meets a broad array of welding and cutting applications on flat or curved plates, tubes, and pipes.

  • Compact, lightweight design
  • The closed-loop speed control system stabilizes travel speed, enabling uniform heat input to produce consistently high-quality welds and cuts
  • Digital LED display for pre-setting travel speed
  • Convenient power supply 115–230 V, 50–60 Hz
  • Suitable for a variety of circumferential and irregular surface applications down to a minimum radius of 100 mm (4″)
  • Ring tracks on diameters from 200 mm (8″) OD up to 3 m (10 ft) OD
  • Hi-Flex tracks on diameters from 1500 mm (59″) OD upwards
  • Semi-flexible tracks can be bent to a minimum radius of 5 m (16 ft)
    without permanent deformation
  • 3 years of warranty
Rail Tug | Welding and Cutting Tractor

Ring tracks from
200 mm (8”) OD up to 3 m (10 ft) OD

Hi Flex Track
min OD 1500 mm

Min. path convex radius
for semiflexible tracks is 5 m (16 ft)

Horizontal speed
10–200 cm/min

Suitable for variety of circumferential and irregular surface applications

Welding and cutting applications down to minimum radius of 100 mm (4”)

High speed up to 3 m/min makes plasma cutting available

Precise torch adjustment enables double bevel cut

OSC-8 along with Rail Tug tractor

Rail Tug pipe plasma cutting on the ring track

TIG welding with cold wire for aerospace applications. Welding length 1,5 meters, thickness 1,5 millimeters

TIG welding with Rail TUG

Specification

Voltage1~ 115–230 V, 50–60 Hz
Power66 W
Welding position (according to EN ISO 6947 and AWS/ASME)PA / 1F / 1G
PB / 2F
PC / 2G
PD / 4F
PE / 4G
PG / 3F (contact your dealer)
Fixing on pipes and round workpieces - Ring tracksPA / 1F / 1G
PB / 2F
PC / 2G
PD / 4F
PE / 4G
PG / 3F (contact your dealer)
Fixing on pipes and round workpieces - Hi-flex tracksPA / 1F / 1G
PB / 2F
PC / 2G
PD / 4F
PE / 4G
PG / 3F (contact your dealer)
Torch typeMIG/MAG, SAW, Plasma, Oxy-fuel
Fixing on pipes and round workpieces - Semi‑flexible trackMinimum curvature radius of 5 m (16 ft)
Torch diameter -MIG/MAG16–22 mm (0.63–0.87’’)
up to 35 mm (1.38”) option
Torch diameter SAW, Plasma16–22 mm (0.63–0.87’’)
up to 35 mm (1.38”) option
Torch diameter Oxy-fuel16–22 mm (0.63–0.87’’)
up to 35 mm (1.38”) option
Horizontal pulling force300 N
Vertical pulling force200 N
Horizontal speed10–200 cm/min (4–80 in/min)
Vertical speed10–200 cm/min (4–80 in/min)
Weight10 kg (22 lbs)
Product Code (115–230 V, 50–60 Hz, plug EU)WOZ-0570-10-20-00-0

Rail Tug | Welding and Cutting Tractor

19297Rail Tug | Welding and Cutting Tractor

DYS-0482-19-00-00-0 Bracket for Semi-flexible Track and Hi flex track

Rail Tug_accessories

DYS-0482-19-00-00-0 Bracket for Semi-flexible Track and Hi flex track For use with: Track Dual Magnetic...

19363Rail Tug | Welding and Cutting Tractor

DYS-0482-21-00-00-0 Bracket for magnetic units for rigid track

Rail Tug_accessories

DYS-0482-21-00-00-0 Bracket for magnetic units for rigid track For use with: Track Dual Magnetic Unit...

19347Rail Tug | Welding and Cutting Tractor

DYS-0523-14-14-00-0_Bracket for ring track supports to expand pipe diameter range by 50 mm downwards

Rail Tug_accessories

DYS-0523-14-14-00-0_Bracket for ring track supports to expand pipe diameter range by 50 mm downwards

19310Rail Tug | Welding and Cutting Tractor

DYS-0541-11-01-00-0 Bracket for vacuum modular unit for semi-flexible track and Hi Flex track

Rail Tug_accessories

DYS-0541-11-01-00-0 Bracket for vacuum modular unit for semi-flexible track and Hi Flex track For use...

19279Rail Tug | Welding and Cutting Tractor

DYS-0582-10-00-00-0 Bracket for for Semi-flexible Track and Hi flex track

Rail Tug_accessories

DYS-0582-10-00-00-0 Bracket for for Semi-flexible Track and Hi flex track For use with: Magnetic narrow...

19396Rail Tug | Welding and Cutting Tractor

KBL-0466-17-00-04-0 Dual arc ignition cable 13m

Rail Tug_accessories

KBL-0466-17-00-04-0 Dual arc ignition cable 13m Enables connecting of one or two welders – cable...

19378Rail Tug | Welding and Cutting Tractor

KLM-0236-00-16-00-0 203 mm rod

Rail Tug_accessories

KLM-0236-00-16-00-0 203 mm rod

19329Rail Tug | Welding and Cutting Tractor

KST-0475-82-00-00-0 Clamping block (large)

Rail Tug_accessories

KST-0475-82-00-00-0 Clamping block (large)

19283Rail Tug | Welding and Cutting Tractor

KST-0525-11-00-00-0 (Clamping block – small)

Rail Tug_accessories

KST-0525-11-00-00-0 (Clamping block – small)

19304Rail Tug | Welding and Cutting Tractor

MST-0541-10-02-00-0 Modular vacuum unit

Rail Tug_accessories

MST-0541-10-02-00-0 Modular vacuum unit For use with: Flexible trackway (Bracket required) Semi-flexible Track (Bracket required)...

19391Rail Tug | Welding and Cutting Tractor

MST-0677-00-00-00-0-Lightweight-Magnetic-Unit

Rail Tug_accessories

MST-0677-00-00-00-0-Lightweight-Magnetic-Unit

19349Rail Tug | Welding and Cutting Tractor

OSL-0475-54-00-00-0 (Heat Protection Shield (left))

Rail Tug_accessories

OSL-0475-54-00-00-0 (Heat Protection Shield (left)) Provides additional carriage protection

19384Rail Tug | Welding and Cutting Tractor

OSL-0475-55-00-00-0 (Heat Protection Shield (right))

Rail Tug_accessories

OSL-0475-55-00-00-0 (Heat Protection Shield (right)) Provides additional carriage protection

19353Rail Tug | Welding and Cutting Tractor

PDS-0582-10-00-02-0 Magnetic narrow unit with hexagon

Rail Tug_accessories

PDS-0582-10-00-02-0 Magnetic narrow unit with hexagon For use with: Flexible trackway (Bracket required) Semi-flexible Track...

19386Rail Tug | Welding and Cutting Tractor

PDT-0475-26-00-00-0 (Roller Support)

Rail Tug_accessories

PDT-0475-26-00-00-0 (Roller Support)

19400Rail Tug | Welding and Cutting Tractor

PKT-0341-13-00-00-0 Gear rack adjustment tool

Rail Tug_accessories

PKT-0341-13-00-00-0 Gear rack adjustment tool To eliminate the clearance between gear racks

19372Rail Tug | Welding and Cutting Tractor

PLY-0341-12-03-00-0 Connecting plate

Rail Tug_accessories

PLY-0341-12-03-00-0 Connecting plate For Semi-flexible track and Rigid Track

19316Rail Tug | Welding and Cutting Tractor

PRW-0482-15-05-00-0 Semi-flexible track

Rail Tug_accessories

PRW-0482-15-05-00-0 Semi-flexible track Allows guiding the carriage along a curvature. The length of a single...

19277Rail Tug | Welding and Cutting Tractor

PRW-0482-47-00-00-0 Rigid track length 2 m

Rail Tug_accessories

PRW-0482-47-00-00-0 Rigid track length 2 m length 2 m (6.5 ft)

19314Rail Tug | Welding and Cutting Tractor

PWD-0466-18-00-00-0 Power cord 230 V (European plug)

Rail Tug_accessories

PWD-0466-18-00-00-0 Power cord 230 V (European plug) Cable lenght – 3M (10ft)

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