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Rigid tracks

Rigid Track is designed for straight-line welding applications with Rail Tug, Rail Titan, and Rail Bull tractors. The track allows the positioning of the tractor out of a workpiece, thus uninterrupted welding from edge to edge. Rigid track can be used on both ferrous and non-ferrous materials by means of magnetic or vacuum units to allow travel in any plane or position. (see possible unit options below).

  • For straight-line applications incl. out of workpiece position
  • Length of a single rail, 2 m (6.5 ft)
  • Cannot be bent at all
  • Joinable for unlimited run length
  • Can be fixed on both ferrous and non-ferrous materials by means of magnetic or vacuum units to allow travel in any plane or position
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rigid tracks
Ref. Product code Description
1 PRW-0482-47-00-00-0 Rigid track length 2 m (6.5 ft)
2 ZSP-0475-92-00-00-0 Magnetic unit
3 MST-0677-00-00-00-0 Lightweight Magnetic Unit
4 ZSP-0475-93-00-00-0 Heat-resistant magnetic unit
5 DYS-0482-21-00-00-0 Bracket for magnetic unit for rigid track
6 ZSP-0475-85-00-00-0 Pivoting magnetic unit
7 ZSP-0523-19-00-00-0 Spacing-adjustable magnetic unit
8 PDS-0582-10-00-02-0 Narrow magnetic unit with hexagon
9 MST-0541-10-02-00-0 Vacuum modular unit
rigid tracks gallery 1 rigid tracks gallery 2 rigid tracks gallery 3 rigid tracks gallery 4 rigid tracks gallery 5 rigid tracks gallery 6 rigid tracks gallery 7 rigid tracks gallery 8 rigid tracks gallery 9 rigid tracks gallery 10 rigid tracks gallery 11 rigid tracks gallery 12 rigid tracks gallery 13 rigid tracks gallery 14

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  • Bracket for magnetic units for rigid track
    DYS-0482-21-00-00-0 Bracket for magnetic units for rigid track
    • enables mounting of magnetic unit, heat-resistant magnetic unit, lightweight magnetic unit, pivoting magnetic unit, spacing-adjustable magnetic unit
  • Vacuum modular unit
    MST-0541-10-02-00-0 Vacuum modular unit
    • allows clamping tracks on both non-ferrous and ferromagnetic materials
    • maximum holding force up to 1400 N
    • consists of 2 vacuum pads and manifold block
    • requires bracket DYS-0541-11-01-00-0 for hi-flex track and semi-flexible track
    • requires bracket DYS-0466-71-04-00-0 for 160 mm wide flexible track
    • depending on purpose-built configurations can function as entry, middle, extension or end vacuum unit (see Vacuum System at pages 30-31)
  • Lightweight magnetic unit
    MST-0677-00-00-00-0 Lightweight magnetic unit
    • allows clamping tracks to ferromagnetic surfaces in horizontal position
    • lower weight (1.3 kg vs 2.7 kg) and smaller dimensions comparing to regular magnetic unit
    • maximum holding force up to 980 N
    • intermediate position (between OFF/ON) with partial holding force helps to adjust the right track position
    • requires bracket DYS-0482-21-00-00-0 for rigid track
  • Narrow magnetic unit with hexagon
    PDS-0582-10-00-02-0 Narrow magnetic unit with hexagon
    • allows clamping tracks to ferromagnetic surfaces and very close to their edges
    • maximum holding force up to 1500 N
    • intermediate position (between OFF/ON) with partial holding force helps to adjust the right track position
    • requires bracket DYS-0582-10-00-00-0 for hi-flex track and semi-flexible track
    • requires bracket DYS-0466-71-07-00-0 for 160 mm wide flexible track
  • Gear rack adjustment tool
    PKT-0341-13-00-00-0 Gear rack adjustment tool
    • eliminates the clearance between gear racks
  • Contact block for semi-flexible and rigid tracks
    ZDR-0523-76-00-00-0 Contact block for semi-flexible and rigid tracks
    • for adjusting the movement range of the RAIL TITAN 2
    • protects the RAIL TITAN 2 from falling out of the track with open ends
    • enables the activation of the RAIL TITAN 2 limit switch
  • Pivoting magnetic unit
    ZSP-0475-85-00-00-0 Pivoting magnetic unit
    • allows clamping tracks to flat, concave or convex ferromagnetic surfaces and pipes ID of at least 800 mm (31.5″)
    • may also be fixed on surfaces that differ in height up to 80 mm (3.1’’)
    • maximum holding force up to 2500 N
    • intermediate position (between OFF/ON) with partial holding force helps to adjust the right track position
    • requires bracket DYS-0482-19-00-00-0 for hi-flex track and semi-flexible track
    • requires bracket DYS-0482-21-00-00-0 for rigid track
    • requires bracket DYS-0466-71-05-00-0 for 160 mm wide flexible track
  • Magnetic unit
    ZSP-0475-92-00-00-0 Magnetic unit
    • allows clamping tracks to ferromagnetic surfaces
    • maximum holding force up to 2500 N
    • intermediate position (between OFF/ON) with partial holding force helps to adjust the right track position
    • requires bracket DYS-0482-19-00-00-0 for hi-flex track and semi-flexible track
    • requires bracket DYS-0482-21-00-00-0 for rigid track
    • requires bracket DYS-0466-71-05-00-0 for 160 mm wide flexible track
  • Heat-resistant magnetic unit
    ZSP-0475-93-00-00-0 Heat-resistant magnetic unit
    • suitable for working on more heated ferromagnetic surfaces
    • maximum holding force up to 2500 N
    • intermediate position (between OFF/ON) with partial holding force helps to adjust the right track position
    • requires bracket DYS-0482-19-00-00-0 for hi-flex track and semi-flexible track
    • requires bracket DYS-0482-21-00-00-0 for rigid track
    • requires bracket DYS-0466-71-05-00-0 for 160 mm wide flexible track
  • Spacing-adjustable magnetic unit
    ZSP-0523-19-00-00-0 Spacing-adjustable magnetic unit
    • allows clamping tracks to ferromagnetic pipes with diameters of 25-230 mm (1-9’’) and the distance between pipe axes of 170-230 mm (6.7-9.1’’)
    • maximum holding force up to 2500 N
    • intermediate position (between OFF/ON) with partial holding force helps to adjust the right track position
    • requires bracket DYS-0482-19-00-00-0 for hi-flex track and semi-flexible track
    • requires bracket DYS-0482-21-00-00-0 for rigid track
    • requires bracket DYS-0466-71-05-00-0 for 160 mm wide flexible track

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