Home Welding and Cutting Tractors Rail Bull | Welding & Cutting Track Carriage

Rail Bull Welding & Cutting Track Carriage

The Rail Bull is a digitally controlled welding tractor with an integrated linear oscillator. The tractor can move along rigid or semi-flexible tracks on flat and curved surfaces. The tracks can be clamped to ferrous materials with magnetic units and to non-ferrous materials by means of a vacuum track system incl. vacuum pump and vacuum units.

Featuring a rack and pinion drive system with electronic speed control, the Rail Bull can produce consistent, high-quality welds in flat, vertical, or horizontal positions.

Closed loop position control system based on an electric motor with an encoder ensures increased accuracy of speed and positioning
Integrated linear oscillator for weave welding and overlay
Multifunctional LCD shows process parameters and warnings
Compact, lightweight design with a durable aluminum cast housing
Convenient power supply 115–230 V, 50–60 Hz or 42 V, 50–60 Hz
Rail Bull produces consistently high-quality welds and cuts in a fraction of the time required by manual operations
3 years of warranty

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Welding & cutting accessories

Continuous welding

Horizontal speed

0 - 120 cm/min

Vertical speed

0 - 110 cm/min

Linear oscillation

Continuous welding with or without linear oscillation

Works both in horizontal and vertical positions on a flat or curved surface

Linear oscillation for weave welds production

Multifunctional LED display (process parameters and warnings)

Precise torch adjustment with screw drive cross slide and geared rack position controls

Semi-flexible or rigid tracks are available

Hardox welding


Voltage	1~ 100–240 V, 50–60 Hz 42 V, 50–60 Hz
Power	100 W
Welding position (according to EN ISO 6947 and AWS/ASME)	PA / 1F / 1G PB / 2F PC / 2G PD / 4F PE / 4G PF / 3G PG / 3G
Torch diameter	16–22 mm (0.63–0.87”); up to 35 mm (1.38”) option
Minimum radius of curved workpiece surface	5000 mm (16 ft)
Minimum workpiece thickness	5 mm (0.2”)
Horizontal pulling force	350 N
Vertical pulling force	150 N
Cross slide adjustment range	0–35 mm (0–1.38”) up‑down, left-right
Horizontal speed	0–120 cm/min (0–47.2 in/min)
Vertical speed	0–110 cm/min (0–43.3 in/min)
Weight	16.5 kg (36.4 lbs)
Welding settings storage	1 (last used)
Oscillation type	linear (0 - 100 mm)
Oscillation (weaving) pattern	trapezoid, triangle, straight line
Oscillation width	0–50 mm (0–1.9”)
Oscillation speed	0–1500 mm/min (0–59 in/min)
Oscillation delay time	0–5 s (at external and central points)
Product Code (115–230 V, 50–60 Hz, plug EU)	WOZ-0482-10-20-01-0
Product Code (115–230 V, 50–60 Hz, plug UK)	WOZ-0482-10-10-01-0
Product Code (42 V, 50–60 Hz)	WOZ-0624-10-04-00-0

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Cables
Miscellaneous
Welding torch holders and matching accessories
Manifolds
Cutting torch holders and matching accessories
Tracks & matching accessories
Vacuum track system

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Cables

KBL-0466-17-00-00-0 Start-Stop arc ignition cable 6.5 m
- length: 6.5 m (21 ft)
- 4-pin female connector (inlet)
- 2 pairs of colour-coded wires with male and female connectors
- enables connection of 2 welders
KBL-0466-17-00-04-0 Start-Stop arc ignition cable 13 m
- length: 13 m (42 ft)
- 4-pin female connector (inlet)
- 2 pairs of colour-coded wires with male and female connectors
- enables connection of 2 welders
WSP-0760-06-00-00-0 Cable anchor for RAIL BULL
PWD-0466-18-00-00-0 Power cord 230 V (EU plug) 3 m
- length: 3 m (10 ft)
- EU plug
PWD-0466-28-00-00-0 Power cord 115 V (UK plug) 3 m
- length: 3 m (10 ft)
- UK plug

Miscellaneous

PRW-0482-11-00-00-0 Cross-slide assembly for RAIL BULL
- 0-35 mm up and down adjustment
- 0-35 mm left and right adjustment
PEP-0760-10-00-00-0 Transport attachment for RAIL BULL
- allows transporting the wire feeder

Welding torch holders and matching accessories

UCW-0754-07-00-00-0 Short rod torch holder with clamp 16-22 mm
- clamp for welding torches ranged 16-22 mm OD
- dowel pin 15 mm OD
- rod 110 mm long/ 22.2 mm OD
- clamping block 22.2 mm ID with lever
- insulation tube 22.2 mm OD/15 mm ID
UCW-0752-07-00-00-0 Long rod torch holder with clamp 16-22 mm
- clamp for welding torches ranged 16-22 mm OD
- dowel pin 15 mm OD
- rod 230 mm long/ 22.2 mm OD
- clamping block 22.2 mm ID with lever
- insulation tube 22.2 mm OD/15 mm ID
UCW-0476-27-00-00-0 Short rod torch holder with clip 16-22 mm
- clip for welding torches ranged 16-22 mm OD
- dowel pin 15 mm OD
- rod 110 mm long/ 22.2 mm OD
- clamping block 22.2 mm ID with lever
- insulation tube 22.2 mm OD/15 mm ID
UCW-0476-06-00-00-0 Short low rod torch holder with clip 16-22 mm
- clip for welding torches ranged 16-22 mm OD
- dowel pin 15 mm OD
- low rod 110 mm long/ 22.2 mm OD
- clamping block 22.2 mm ID with lever
- insulation tube 22.2 mm OD/15 mm ID
- for use with, among others, a pendulum oscillator
UCW-0466-22-00-00-0 Long rod torch holder with clip 16-22 mm
- clip for welding torches ranged 16-22 mm OD
- dowel pin 15 mm OD
- rod 230 mm long/ 22.2 mm OD
- clamping block 22.2 mm ID with lever
- insulation tube 22.2 mm OD/15 mm ID
UCW-0523-84-00-00-0 Quick-release short rod torch holder with clip 16-22 mm
- quick-release clip for welding torches ranged 16-22 mm OD
- swivel cube with grooves
- spring lock
- rod 110 mm long/ 22.2 mm OD
ZRZ-0752-07-01-00-0 Torch clamp 16-22 mm
- clamp for welding torches ranged 16-22 mm OD
- dowel pin 15 mm OD
ZCS-0476-06-01-00-0 Torch clip 16-22 mm
- clip for welding torches ranged 16-22 mm OD
- dowel pin 15 mm OD
ZCS-0270-42-00-00-0 Quick-release torch clip 16-22 mm
- clip for welding torches ranged 16-22 mm OD
- quick-release mount
ZRZ-0466-19-00-00-0 Torch clamp 22-35 mm
- clamp for welding torches ranged 22-35 mm OD
- dowel pin 15 mm OD
WLK-0476-20-01-00-0 Short rod clamp
- rod 110 mm long/ 22.2 mm OD
- clamping block 22.2 mm ID with lever
- insulation tube 22.2 mm OD/15 mm ID
TRM-0476-06-10-00-0 Lower rod clamp
- rod 110 mm long/ 22.2 mm OD
- low clamping block 22.2 mm ID with lever
- insulation tube 22.2 mm OD/15 mm ID
WLK-0466-04-10-00-0 Long rod clamp
- rod 230 mm long/ 22.2 mm OD
- clamping block 22.2 mm ID with lever
- insulation tube 22.2 mm OD/15 mm ID
SLP-0233-13-02-00-1 150 mm long rod
- rod 150 mm long/ 22.2 mm OD
KLM-0236-00-16-00-0 200 mm long rod
- rod 200 mm long / 22.2 mm OD
- together with KST-0525-11-00-00-0 enable mounting of the OSC-8 PRO oscillator with RAIL BULL, RAIL TUG and RAIL TITAN 2
WSP-0523-16-00-00-0 300 mm long rod
- rod 300 mm long/ 22.2 mm OD
WLK-0633-22-04-00-0 400 mm long rod
- rod 400 mm long/ 22.2 mm OD
WLK-0824-0973-00-0 450 mm long rod
- rod 450 mm long/ 22.2 mm OD
- standard accessory for the MANTIS Battery enables the counterweight to be fixed on any side
WLK-0633-22-02-00-0 500 mm long rod
- rod 500 mm long/ 22.2 mm OD
- optional accessory for the MANTIS Battery enables the counterweight to be fixed on any side
KST-0525-11-00-00-0 Double clamping block with levers
- two holes 22.2 mm ID
TLJ-0419-04-02-03-0 Isolation tube for welding torch
- insulation tube 22.2 mm OD/15 mm ID

Manifolds

RZD-0475-63-00-00-0 Manifold 2x3 (metric)
- inlet 1/4″ RH
- inlet 3/8″ LH
- outlet 1/4″ RH (2 pcs)
- outlet 3/8″ LH
RZD-0475-64-00-00-0 Manifold 2x2 (metric)
- inlet 1/4″ RH
- inlet 3/8″ LH
- outlet 1/4″ RH
- outlet 3/8″ LH
RZD-0475-65-00-00-0 Manifold 2x2 with cut-off valve (metric)
- inlet 1/4″ RH
- inlet 3/8″ LH
- outlet 1/4″ RH
- outlet 3/8″ LH
- cut-off valve
RZD-0475-66-00-00-0 Manifold 2x3 with cut-off valve (metric)
- inlet 1/4″ RH
- inlet 3/8″ LH
- outlet 1/4″ RH (2 pcs)
- outlet 3/8″ LH
- cut-off valve
RZD-0475-67-00-00-0 Manifold 2x3 (imperial)
- inlet 9/16″ RH
- inlet 9/16″ LH
- outlet 9/16″ RH (2 pcs)
- outlet 9/16″ LH
RZD-0475-68-00-00-0 Manifold 2x2 (imperial)
- inlet 9/16″ RH
- inlet 9/16″ LH
- outlet 9/16″ RH
- outlet 9/16″ LH
RZD-0475-69-00-00-0 Manifold 2x3 with cut-off valve (imperial)
- inlet 9/16″ RH
- inlet 9/16″ LH
- outlet 9/16″ RH (2 pcs)
- outlet 9/16″ LH
- cut-off valve
RZD-0475-70-00-00-0 Manifold 2x2 with cut-off valve (imperial)
- inlet 9/16″ RH
- inlet 9/16″ LH
- outlet 9/16″ RH
- outlet 9/16″ LH
- cut-off valve
RZD-0475-71-00-00-0 Manifold 3/3 with cut-off valve (imperial)
- inlet 9/16″ RH (2 pcs)
- inlet 9/16″ LH
- outlet 9/16″ RH (2 pcs)
- outlet 9/16″ LH
- cut-off valve
RZD-0475-72-00-00-0 Manifold 3/3 with cut-off valve (metric)
- inlet 1/4″ RH (2 pcs)
- inlet 3/8″ LH
- outlet 1/4″ RH (2 pcs)
- outlet 3/8″ LH
- cut-off valve
RZD-0475-73-00-00-0 Manifold 3/3 (imperial)
- inlet 9/16″ RH (2 pcs)
- inlet 9/16″ LH
- outlet 9/16″ RH (2 pcs)
- outlet 9/16″ LH
RZD-0475-74-00-00-0 Manifold 3/3 (metric)
- inlet 1/4″ RH (2 pcs)
- inlet 3/8″ LH
- outlet 1/4″ RH (2 pcs)
- outlet 3/8″ LH
WSP-0525-12-00-00-0 Gas manifold bracket for RAIL BULL

Cutting torch holders and matching accessories

ZCS-0475-28-10-00-0 Standard torch holder incl. clamp 28-35 mm
- clamp for cutting torches ranged 28-35 mm OD
- dowel pin 22.2 mm OD
UCW-0475-28-00-00-0 Standard torch holder incl. clamp 28-35 mm and angle adjustment
- clamp for cutting torches ranged 28-35 mm OD
- dowel pin 22.2 mm OD
- double clamping block with two holes 22.2 mm ID and levers
UCW-0753-08-00-00-0 Precise torch holder incl. clamp 28-35 mm with angle and height adjustment
- clamp for cutting torches ranged 28-35 mm OD
- dowel pin 22.2 mm OD
- tilt the torch 45 degrees to the left and right
- up-down adjustment within a range of up to 81 mm
- double clamping block with tapered tip with two holes 22.2 mm ID and levers
UCW-0475-61-00-00-0 Machine torch holder 30 mm (1-3/16")
- suitable for 30 mm (1-3/16″) diameter barrel machine torch with 32 pitch rack
- 32 pitch gear shaft
- double clamping block with two holes 22.2 mm ID and levers
UCW-0475-29-00-00-1 Machine torch holder 35 mm (1-3/8")
- suitable for 35 mm (1-3/8″) diameter barrel machine torch with 32 pitch rack
- 32 pitch gear shaft
- double clamping block with two holes 22.2 mm ID and levers
UCW-0753-22-00-00-0 Precise machine torch holder 30 mm (1-3/16") with angle adjustment
- suitable for 30 mm (1-3/16″) diameter barrel machine torch with 32 pitch rack
- 32 pitch gear shaft
- tilt the torch 45 degrees to the left and right
- double clamping block with tapered tip with two holes 22.2 mm ID and levers
UCW-0753-24-00-00-0 Precise machine torch holder 35 mm (1-3/8") with angle adjustment
- suitable for 35 mm (1-3/8″) diameter barrel machine torch with 32 pitch rack
- 32 pitch gear shaft
- tilt the torch 45 degrees to the left and right
- double clamping block with tapered tip with two holes 22.2 mm ID and levers
ZSP-0475-62-00-00-0 Sliding clamping block type 1
- hole 25 mm ID for moving rods with geared rack
- (in Z axis) up and down
- star knob with sprocket m=1 t=16
- hole 22.2 mm ID for rods
- 2 locking levers
UCW-0475-15-00-00-1 Sliding clamping block type 2
- hole 25 mm ID for moving rods with geared rack
- (in Y axis) left and right
- star knob with sprocket m=1 t=16
- hole 22.2 mm ID for rods
- 2 locking levers

Tracks & matching accessories

PRW-0482-15-05-00-0 Semi-flexible track
- for circumferential, irregular and straight line applications
- minimum radius of 5.0 m (16.4 ft) or 10.0 m (32.8 ft) diameter without permanent deformation
- length of a single rail 2 m (6.5 ft)
- joinable for unlimited run length
- can be fixed on both ferrous and non-ferrous materials by means of magnetic or vacuum units to allow travel in any plane or position
- enables various configurations (see suitable accessories below)
PRW-0482-47-00-00-0 Rigid track
- for straight line applications incl. out of workpiece position
- length of a single rail 2 m (6.5 ft)
- cannot be bent at all
- joinable for unlimited run length
- can be fixed on both ferrous and non-ferrous materials by means of magnetic or vacuum units to allow travel in any plane or position
- enables various configurations (see suitable accessories below)
ZSP-0475-92-00-00-0 Magnetic unit
- allows clamping tracks to ferromagnetic surfaces
- maximum holding force up to 2500 N
- intermediate position (between OFF/ON) with partial holding force helps to adjust the right track position
- requires bracket DYS-0482-19-00-00-0 for hi-flex track and semi-flexible track
- requires bracket DYS-0482-21-00-00-0 for rigid track
- requires bracket DYS-0466-71-05-00-0 for 160 mm wide flexible track
MST-0677-00-00-00-0 Lightweight magnetic unit
- allows clamping tracks to ferromagnetic surfaces in horizontal position
- lower weight (1.3 kg vs 2.7 kg) and smaller dimensions comparing to regular magnetic unit
- maximum holding force up to 980 N
- intermediate position (between OFF/ON) with partial holding force helps to adjust the right track position
- requires bracket DYS-0482-21-00-00-0 for rigid track
ZSP-0475-93-00-00-0 Heat-resistant magnetic unit
- suitable for working on more heated ferromagnetic surfaces
- maximum holding force up to 2500 N
- intermediate position (between OFF/ON) with partial holding force helps to adjust the right track position
- requires bracket DYS-0482-19-00-00-0 for hi-flex track and semi-flexible track
- requires bracket DYS-0482-21-00-00-0 for rigid track
- requires bracket DYS-0466-71-05-00-0 for 160 mm wide flexible track
ZSP-0475-85-00-00-0 Pivoting magnetic unit
- allows clamping tracks to flat, concave or convex ferromagnetic surfaces and pipes ID of at least 800 mm (31.5″)
- may also be fixed on surfaces that differ in height up to 80 mm (3.1’’)
- maximum holding force up to 2500 N
- intermediate position (between OFF/ON) with partial holding force helps to adjust the right track position
- requires bracket DYS-0482-19-00-00-0 for hi-flex track and semi-flexible track
- requires bracket DYS-0482-21-00-00-0 for rigid track
- requires bracket DYS-0466-71-05-00-0 for 160 mm wide flexible track
ZSP-0523-19-00-00-0 Spacing-adjustable magnetic unit
- allows clamping tracks to ferromagnetic pipes with diameters of 25-230 mm (1-9’’) and the distance between pipe axes of 170-230 mm (6.7-9.1’’)
- maximum holding force up to 2500 N
- intermediate position (between OFF/ON) with partial holding force helps to adjust the right track position
- requires bracket DYS-0482-19-00-00-0 for hi-flex track and semi-flexible track
- requires bracket DYS-0482-21-00-00-0 for rigid track
- requires bracket DYS-0466-71-05-00-0 for 160 mm wide flexible track
PDS-0582-10-00-02-0 Narrow magnetic unit with hexagon
- allows clamping tracks to ferromagnetic surfaces and very close to their edges
- maximum holding force up to 1500 N
- intermediate position (between OFF/ON) with partial holding force helps to adjust the right track position
- requires bracket DYS-0582-10-00-00-0 for hi-flex track and semi-flexible track
- requires bracket DYS-0466-71-07-00-0 for 160 mm wide flexible track
MST-0541-10-02-00-0 Vacuum modular unit
- allows clamping tracks on both non-ferrous and ferromagnetic materials
- maximum holding force up to 1400 N
- consists of 2 vacuum pads and manifold block
- requires bracket DYS-0541-11-01-00-0 for hi-flex track and semi-flexible track
- requires bracket DYS-0466-71-04-00-0 for 160 mm wide flexible track
- depending on purpose-built configurations can function as entry, middle, extension or end vacuum unit (see Vacuum System at pages 30-31)
DYS-0482-19-00-00-0 Bracket for magnetic units for hi-flex track and semi-flexible track
- enables mounting of magnetic unit, heat-resistant magnetic unit, pivoting magnetic unit, spacing-adjustable magnetic unit
DYS-0582-10-00-00-0 Bracket for narrow magnetic unit for hi-flex track and semi-flexible track
- enables mounting of narrow magnetic unit
DYS-0482-21-00-00-0 Bracket for magnetic units for rigid track
- enables mounting of magnetic unit, heat-resistant magnetic unit, lightweight magnetic unit, pivoting magnetic unit, spacing-adjustable magnetic unit
DYS-0541-11-01-00-0 Bracket for vacuum modular unit for hi-flex track and semi-flexible track
- enables mounting of vacuum modular unit
WSP-0523-12-01-00-1 Steel support for semi-flexible track
WSP-0541-11-02-00-0 Aluminum support for semi-flexible track
PKT-0341-13-00-00-0 Gear rack adjustment tool
- eliminates the clearance between gear racks
PLY-0341-12-03-00-0 Connecting plate for semi-flexible track

Vacuum track system

AGR-0541-10-20-00-0 Portable vacuum pump with safety reservoir (EU plug)
- voltage: 1~ 230 V, 50-60 Hz
- EU plug
- power: 400 W
- gauge pressure obtainable: -0.8 bar (-11.5 psig) (where 0 is for atmospheric pressure, and -1 is for perfect vacuum)
- pump capacity: 4 m³/h (141 ft³/h)
- generates vacuum and supports up to 21 vacuum units
- ambient temperature: 0-40°C (32-104°F)
- safety reservoir volume: 10 l (0.35 ft³)
- weight (with safety reservoir): 23 kg (51 lbs)
AGR-0541-10-10-00-0 Portable vacuum pump with safety reservoir (UK plug)
- voltage: 1~ 115 V, 50-60 Hz
- UK plug
- power: 400 W
- gauge pressure obtainable: -0.8 bar (-11.5 psig) (where 0 is for atmospheric pressure, and -1 is for perfect vacuum)
- pump capacity: 4 m³/h (141 ft³/h)
- generates vacuum and supports up to 21 vacuum units
- ambient temperature: 0-40°C (32-104°F)
- safety reservoir volume: 10 l (0.35 ft³)
- weight (with safety reservoir): 23 kg (51 lbs)
PWD-0541-06-00-00-0 Pump connection hose 10 m (32.8 ft)
- serial connection: 1 piece for the first rail track needed
- parallel connection: 1 piece per each rail track needed
RZD-0541-04-00-00-0 4-way manifold with connection cable 0.3 m (1ft)
- power and control for up to four separate vacuum circuits in parallel connection
- enables separate connections of up to four rail tracks equipped with vacuum units
- allows leapfrogging during operation
MST-0541-10-02-00-0 Vacuum modular unit
- allows clamping tracks on both non-ferrous and ferromagnetic materials
- maximum holding force up to 1400 N
- consists of 2 vacuum pads and manifold block
- requires bracket DYS-0541-11-01-00-0 for hi-flex track and semi-flexible track
- requires bracket DYS-0466-71-04-00-0 for 160 mm wide flexible track
- depending on purpose-built configurations can function as entry, middle, extension or end vacuum unit (see Vacuum System at pages 30-31)
Entry vacuum unit
- Purpose-built configuration including:
- - MST-0541-10-02-00-0 (Vacuum modular unit)
- - ZWR-0541-10-01-30-0 (Cut-off valve)
- - KRK-0541-99-00-00-0 (Threaded plug)
- - SRB-000365 (Safety eye bolt - option to secure the suspension)
Middle vacuum unit
- Purpose-built configuration including:
- - MST-0541-10-02-00-0 (Vacuum modular unit)
Extension vacuum unit
- Purpose-built configuration including:
- - MST-0541-10-02-00-0 (Vacuum modular unit)
- - PWD-0541-10-04-00-0 (Coupled hose)
- - SRB-000365 (Safety eye bolt - option to secure the suspension)
End vacuum unit
- Purpose-built configuration including:
- - MST-0541-10-02-00-0 (Vacuum modular unit)
- - KRK-0541-99-00-00-0 (Threaded plug)
- - SRB-000365 (Safety eye bolt - option to secure the suspension)
PWD-0541-10-07-00-0 Hose 2 m (7 ft) for connecting vacuum units within rail track
- suitable for 1 rail track
- to be cut to the required length between the vacuum units
OPS-000005 Hose clamp
- 2 pieces needed to fix hose between two vacuum units
ZWR-0541-10-01-30-0 Cut-off valve for entry vacuum unit
- serial connection: 1 piece for the first rail track needed
- parallel connection: 1 piece per each rail track needed
- seal included
KRK-0541-99-00-00-0 Threaded plug for end vacuum unit
- serial connection: 1 piece for the last rail track needed
- parallel connection: 1 piece per each rail track needed
SRB-000365 Safety eye bolt
- option to secure the suspension
- recommendation: 2 pieces per each rail track
PWD-0541-10-04-00-0 Coupled hose for extension vacuum unit
- for serial connection of rail tracks
- length: 0.21 m
LCZ-0541-05-00-00-0 Hose extension adapter
- compatible with quick coupling
SSW-0541-99-01-00-0 Vacuum pad
- spare part for modular vacuum unit
KRC-000013 Hose fitting
- spare part for modular vacuum unit
SZB-000018 Quick coupling
- spare part for pump connection hose and coupled hose

Rigid tracks

Rigid Track is designed for straight-line welding applications with Rail Tug, Rail Titan, and Rail...

Semi-flexible tracks

Semi-Flexible Track is designed for circumferential, irregular, and straight-line welding applications with Rail Tug, Rail...

Edge-to-edge welding

machine

RAIL BULL

country

Netherlands

material

Stainless steel

description

RAIL BULL delivering edge-to-edge welding on 5 mm Stainless Steel 316.
Integrated linear oscillator
Rigid track
Power, precision, and repeatability.

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