MANTIS Battery Trator de soldagem sem fio de dupla tocha

MANTIS Battery é um trator de soldagem especializado, concebido para a soldagem precisa e eficiente de perfis de aço utilizados como elementos de reforço em várias estruturas metálicas, tais como barras chatas, perfis em L (cantoneiras), perfis em T, barras chatas bulbosas (frequentemente chamadas “perfis bulbo”), vigas I ou H e canais (perfis C). O trator permite operar com duas tochas em simultâneo, em modo de soldagem contínua ou intermitente.
A função de programação permite definir o percurso de soldagem especificando parâmetros como comprimento do cordão, comprimento de salto (skip), bem como enchimento de cratera no início e no fim dos cordões.
A bateria LiHD de iões de lítio de 18 V CC assegura disponibilidade de energia prolongada, até para todo o turno (a mesma bateria CAS utilizada noutras máquinas sem fio da PROMOTECH).

  • Trator de soldagem programável a bateria, para deslocamento sobre perfis de aço como barras chatas, cantoneiras, vigas I, vigas T, barras chatas bulbosas e peças de forma irregular com raio até 160 mm
  • Operação em ambos os lados com duas tochas em modo de soldagem contínua ou intermitente
  • Programação simples e ergonómica de padrões de soldagem e parâmetros de soldagem por pontos/costura (stitch)
  • Display LED multifunções que mostra velocidade de deslocamento, unidades, definições de soldagem e mensagens de diagnóstico
  • 18 V CC permite o uso seguro do MANTIS Battery em ambientes severos como estaleiros navais, frequentemente húmidos, metálicos e confinados
  • A bateria LiHD, suportada por gestão inteligente da bateria, garante máxima disponibilidade de potência por um período prolongado
  • Sistema de controlo de velocidade em malha fechada que estabiliza a velocidade de deslocamento, garantindo aporte térmico uniforme e soldas de elevada qualidade e consistência
  • 3 anos de garantia
welding-position-bottom-side battery new
mantis battery

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Welding & cutting accessories
continuous-welding

Soldadura contínua

dual-torch-welding

Soldadura com duas tochas

horizontal-speed

Velocidade horizontal

5–130 cm/min (2-51"/min)

pre-post

Pre-post

backweld

Soldadura para trás

dual-arc-ignition

Ignição de arco duplo

stitch-welding

Soldagem intermitente

warranty-tractors

Diagrama de variáveis programáveis

Modo de soldagem intermitente

Modo de soldagem contínua

Pressão sobre as barras planas
(DCS-0824-0037-00-0)

Pressão para perfis em T e cantoneiras
(DCS-0824-0037-01-0)

Pressão para parafusos de cabeça cilíndrica, pequena: 50 – 180 mm
(DCS-0824-0037-02-0)

Prensa para parafusos de cabeça cilíndrica, grande, 200 – 340 mm
(DCS-0824-0037-03-0)

Voltage 18 V DC, 4.0 Ah
Power 18 W
Welding position (according to EN ISO 6947 and AWS/ASME) (Horizontal) PA / 1F / 1G PB / 2F
Torch type MIG / MAG
Torch diameter 16–22 mm (5/8”–55/64”) up to 35 mm (1.38”) option
Horizontal pulling force 150 N
Cross slide adjustment range 0–35 mm (0–1.38”) up‑down, left-right
Horizontal speed 5–130 cm/min
Weight (without battery) 7 kg
Product Code WOZ-0824-10-18-00-0

Clamps

  • Clamp for flat profiles
    DCS-0824-0037-00-0 Clamp for flat profiles
  • Clamp for T profiles and angle profiles
    DCS-0824-0037-01-0 Clamp for T profiles and angle profiles
  • Small clamp for bulb profiles 50 - 180 mm
    DCS-0824-0037-02-0 Small clamp for bulb profiles 50 - 180 mm
  • Large clamp for bulb profiles 200 - 340 mm
    DCS-0824-0037-03-0 Large clamp for bulb profiles 200 - 340 mm

Batteries and chargers

  • Battery LiHD 18 V 4.0 Ah
    AKM-0738-10-00-01-0 Battery LiHD 18 V 4.0 Ah
    • LiHD battery packs
    • battery pack voltage: 18 V
    • Intelligent battery management for long-lasting battery packs
    • too low and too high voltage
    • too low and too high temperature
    • failure of the temperature sensor
    • internal battery failure
    • battery pack capacity: 4.0 Ah
    • energy: 72 Wh
    • weight: 580 g
  • Quick Charger ASC 145, "AIR COOLED"
    LDW-0738-04-00-30-0 Quick Charger ASC 145, "AIR COOLED"
    • UK plug
    • battery pack voltage: 12-36 V
    • output rating: 145 W
    • max. charging current: 8 A
    • weight: 551 g
    • the battery packs are charged up to 4x faster than with an entry level charger
    • patented “AIR COOLED” charging technology for short charging times thanks to cooling the battery pack
    • charging time:
    • ~ 30 min (4.0 Ah)
    • ~ 41 min (5.5 Ah)
    • ~ 74 min (10.0 Ah)
  • Quick Charger ASC 145, "AIR COOLED"
    LDW-0738-10-00-30-0 Quick Charger ASC 145, "AIR COOLED"
    • EU plug
    • battery pack voltage: 12-36 V
    • output rating: 145 W
    • max. charging current: 8 A
    • weight: 551 g
    • the battery packs are charged up to 4x faster than with an entry level charger
    • patented “AIR COOLED” charging technology for short charging times thanks to cooling the battery pack
    • charging time:
    • ~ 30 min (4.0 Ah)
    • ~ 41 min (5.5 Ah)
    • ~ 74 min (10.0 Ah)

Cross slides

  • Cross slide assembly "Left"
    UKL-0824-1051-01-0 Cross slide assembly "Left"
    • 0-35 mm up and down adjustment
    • 0-35 mm left and right adjustment
    • suitable for torch adjustment as it is on the left
  • Cross slide assembly "Right"
    UKL-0824-0974-01-0 Cross slide assembly "Right"
    • 0-35 mm up and down adjustment
    • 0-35 mm left and right adjustment
    • suitable for torch adjustment as it is on the right

Cables

  • Start-Stop arc ignition cable 6.5 m
    KBL-0466-17-00-00-0 Start-Stop arc ignition cable 6.5 m
    • length: 6.5 m (21 ft)
    • 4-pin female connector (inlet)
    • 2 pairs of colour-coded wires with male and female connectors
    • enables connection of 2 welders
  • Start-Stop arc ignition cable 13 m
    KBL-0466-17-00-04-0 Start-Stop arc ignition cable 13 m
    • length: 13 m (42 ft)
    • 4-pin female connector (inlet)
    • 2 pairs of colour-coded wires with male and female connectors
    • enables connection of 2 welders
  • Cable anchor
    UCW-0466-55-03-00-0 Cable anchor
    • rod length: 230 mm
    • rod diameter: 22.2 mm

Welding torch holders and matching accessories

  • Ultra-short rod torch holder with clamp 16-22 mm
    UCW-0757-09-00-00-0 Ultra-short rod torch holder with clamp 16-22 mm
    • clamp for welding torches ranged 16-22 mm OD
    • dowel pin 15 mm OD
    • rod 60 mm long/ 22.2 mm OD
    • clamping block 22.2 mm ID with lever
    • insulation tube 22.2 mm OD/15 mm ID
  • Short rod torch holder with clamp 16-22 mm
    UCW-0754-07-00-00-0 Short rod torch holder with clamp 16-22 mm
    • clamp for welding torches ranged 16-22 mm OD
    • dowel pin 15 mm OD
    • rod 110 mm long/ 22.2 mm OD
    • clamping block 22.2 mm ID with lever
    • insulation tube 22.2 mm OD/15 mm ID
  • Long rod torch holder with clamp 16-22 mm
    UCW-0752-07-00-00-0 Long rod torch holder with clamp 16-22 mm
    • clamp for welding torches ranged 16-22 mm OD
    • dowel pin 15 mm OD
    • rod 230 mm long/ 22.2 mm OD
    • clamping block 22.2 mm ID with lever
    • insulation tube 22.2 mm OD/15 mm ID
  • Ultra-short rod torch holder with clip 16-22 mm
    UCW-0757-12-00-00-0 Ultra-short rod torch holder with clip 16-22 mm
    • clip for welding torches ranged 16-22 mm OD
    • dowel pin 15 mm OD
    • rod 60 mm long/ 22.2 mm OD
    • clamping block 22.2 mm ID with lever
    • insulation tube 22.2 mm OD/15 mm ID
  • Short rod torch holder with clip 16-22 mm
    UCW-0476-27-00-00-0 Short rod torch holder with clip 16-22 mm
    • clip for welding torches ranged 16-22 mm OD
    • dowel pin 15 mm OD
    • rod 110 mm long/ 22.2 mm OD
    • clamping block 22.2 mm ID with lever
    • insulation tube 22.2 mm OD/15 mm ID
  • Short low rod torch holder with clip 16-22 mm
    UCW-0476-06-00-00-0 Short low rod torch holder with clip 16-22 mm
    • clip for welding torches ranged 16-22 mm OD
    • dowel pin 15 mm OD
    • low rod 110 mm long/ 22.2 mm OD
    • clamping block 22.2 mm ID with lever
    • insulation tube 22.2 mm OD/15 mm ID
    • for use with, among others, a pendulum oscillator
  • Long rod torch holder with clip 16-22 mm
    UCW-0466-22-00-00-0 Long rod torch holder with clip 16-22 mm
    • clip for welding torches ranged 16-22 mm OD
    • dowel pin 15 mm OD
    • rod 230 mm long/ 22.2 mm OD
    • clamping block 22.2 mm ID with lever
    • insulation tube 22.2 mm OD/15 mm ID
  • Quick-release short rod torch holder with clip 16-22 mm
    UCW-0523-84-00-00-0 Quick-release short rod torch holder with clip 16-22 mm
    • quick-release clip for welding torches ranged 16-22 mm OD
    • swivel cube with grooves
    • spring lock
    • rod 110 mm long/ 22.2 mm OD
  • Torch clamp 16-22 mm
    ZRZ-0752-07-01-00-0 Torch clamp 16-22 mm
    • clamp for welding torches ranged 16-22 mm OD
    • dowel pin 15 mm OD
  • Torch clip 16-22 mm
    ZCS-0476-06-01-00-0 Torch clip 16-22 mm
    • clip for welding torches ranged 16-22 mm OD
    • dowel pin 15 mm OD
  • Quick-release torch clip 16-22 mm
    ZCS-0270-42-00-00-0 Quick-release torch clip 16-22 mm
    • clip for welding torches ranged 16-22 mm OD
    • quick-release mount
  • Torch clamp 22-35 mm
    ZRZ-0466-19-00-00-0 Torch clamp 22-35 mm
    • clamp for welding torches ranged 22-35 mm OD
    • dowel pin 15 mm OD
  • Short rod clamp
    WLK-0476-20-01-00-0 Short rod clamp
    • rod 110 mm long/ 22.2 mm OD
    • clamping block 22.2 mm ID with lever
    • insulation tube 22.2 mm OD/15 mm ID
  • Long rod clamp
    WLK-0466-04-10-00-0 Long rod clamp
    • rod 230 mm long/ 22.2 mm OD
    • clamping block 22.2 mm ID with lever
    • insulation tube 22.2 mm OD/15 mm ID
  • 200 mm long rod
    KLM-0236-00-16-00-0 200 mm long rod
    • rod 200 mm long / 22.2 mm OD
    • together with KST-0525-11-00-00-0 enable mounting of the OSC-8 PRO oscillator with RAIL BULL, RAIL TUG and RAIL TITAN 2
  • 300 mm long rod
    WSP-0523-16-00-00-0 300 mm long rod
    • rod 300 mm long/ 22.2 mm OD
  • Double clamping block with levers
    KST-0525-11-00-00-0 Double clamping block with levers
    • two holes 22.2 mm ID

Cutting torch holders and matching accessories

  • Standard torch holder incl. clamp 28-35 mm and angle adjustment
    UCW-0475-28-00-00-0 Standard torch holder incl. clamp 28-35 mm and angle adjustment
    • clamp for cutting torches ranged 28-35 mm OD
    • dowel pin 22.2 mm OD
    • double clamping block with two holes 22.2 mm ID and levers
  • Precise torch holder incl. clamp 28-35 mm with angle and height adjustment
    UCW-0753-08-00-00-0 Precise torch holder incl. clamp 28-35 mm with angle and height adjustment
    • clamp for cutting torches ranged 28-35 mm OD
    • dowel pin 22.2 mm OD
    • tilt the torch 45 degrees to the left and right
    • up-down adjustment within a range of up to 81 mm
    • double clamping block with tapered tip with two holes 22.2 mm ID and levers
  • Machine torch holder 30 mm (1-3/16")
    UCW-0475-61-00-00-0 Machine torch holder 30 mm (1-3/16")
    • suitable for 30 mm (1-3/16″) diameter barrel machine torch with 32 pitch rack
    • 32 pitch gear shaft
    • double clamping block with two holes 22.2 mm ID and levers
  • Machine torch holder 35 mm (1-3/8")
    UCW-0475-29-00-00-1 Machine torch holder 35 mm (1-3/8")
    • suitable for 35 mm (1-3/8″) diameter barrel machine torch with 32 pitch rack
    • 32 pitch gear shaft
    • double clamping block with two holes 22.2 mm ID and levers
  • Precise machine torch holder 30 mm (1-3/16") with angle adjustment
    UCW-0753-22-00-00-0 Precise machine torch holder 30 mm (1-3/16") with angle adjustment
    • suitable for 30 mm (1-3/16″) diameter barrel machine torch with 32 pitch rack
    • 32 pitch gear shaft
    • tilt the torch 45 degrees to the left and right
    • double clamping block with tapered tip with two holes 22.2 mm ID and levers
  • Precise machine torch holder 35 mm (1-3/8") 
with angle adjustment
    UCW-0753-24-00-00-0 Precise machine torch holder 35 mm (1-3/8") with angle adjustment
    • suitable for 35 mm (1-3/8″) diameter barrel machine torch with 32 pitch rack
    • 32 pitch gear shaft
    • tilt the torch 45 degrees to the left and right
    • double clamping block with tapered tip with two holes 22.2 mm ID and levers
  • 300 mm long rod with 182 mm geared rack
    RAM-0523-17-00-00-0 300 mm long rod with 182 mm geared rack
    • 300 mm total length
    • 22.2 mm OD at the rod ends
    • 25 mm OD on a 182 mm long geared rack
  • 300 mm long rod with 241 mm geared rack
    RAM-0475-07-01-00-0 300 mm long rod with 241 mm geared rack
    • 300 mm total length
    • 22.2 mm OD at the rod ends
    • 25 mm OD on a 241 mm long geared rack
    • tapped hole M6 - 12 deep || 14 total, at both ends
  • 540 mm long rod with 449 mm geared rack
    RAM-0753-07-00-00-0 540 mm long rod with 449 mm geared rack
    • 540 mm total length
    • 22.2 mm OD at the rod ends
    • 25 mm OD on a 449 mm long geared rack
    • tapped hole M6 - 12 deep || 14 total, at both ends
  • 700 mm long rod with 647 mm geared rack
    RAM-0475-07-03-00-0 700 mm long rod with 647 mm geared rack
    • 700 mm total length
    • 22.2 mm OD at the rod ends
    • 25 mm OD on a 647 mm long geared rack
    • tapped hole M6 - 12 deep || 14 total, at both ends
  • 1000 mm long rod with 940 mm geared rack
    RAM-0753-13-00-00-0 1000 mm long rod with 940 mm geared rack
    • 1000 mm total length
    • 22.2 mm OD at the rod ends
    • 25 mm OD on a 940 mm long geared rack
    • tapped hole M6 - 12 deep || 14 total, at both ends
  • Sliding clamping block type 1
    ZSP-0475-62-00-00-0 Sliding clamping block type 1
    • hole 25 mm ID for moving rods with geared rack
    • (in Z axis) up and down
    • star knob with sprocket m=1 t=16
    • hole 22.2 mm ID for rods
    • 2 locking levers
  • Sliding clamping block type 2
    UCW-0475-15-00-00-1 Sliding clamping block type 2
    • hole 25 mm ID for moving rods with geared rack
    • (in Y axis) left and right
    • star knob with sprocket m=1 t=16
    • hole 22.2 mm ID for rods
    • 2 locking levers
  • Double sliding clamping block
    ZSP-0475-94-00-00-0 Double sliding clamping block
    • 2 holes 25 mm ID for moving rods with geared rack
    • 2 star knob with sprocket m=1 t=16
    • 2 locking levers
  • Clamping block (large)
    KST-0475-82-00-00-0 Clamping block (large)
    • hole 22.2 mm ID for rods
    • hole 25 mm ID for rods with geared rack
    • 2 locking levers
  • Counterweight 1.3 kg (2.9 lbs) with screw
    PWG-0833-05-00-00-0 Counterweight 1.3 kg (2.9 lbs) with screw
    • 1.3 kg (2.9 lbs)
    • incl. screw M6 x 40
  • Large counterweight 2,6 kg (5,7 lbs) with screw
    PWG-0833-06-00-00-0 Large counterweight 2,6 kg (5,7 lbs) with screw
    • 2,6 kg (5,7lbs)
    • incl. screw M6 x 40

Miscellaneous

  • Fall arrester device
    URZ-000001 Fall arrester device
    • secures a track against falling

Estudos de caso

On a crane runway beam
machine

MANTIS Battery

country

Poland

description

Lenght: 30m, cross-section 80x80mm
Horizontal pulling force 150 N
Horizontal speed 5–130 cm/min

One torch welding application
machine

MANTIS Battery

country

Poland

description

MANTIS Battery – cordless welding tractor that travels directly on a stiffener. The 7-kg tractor can be fitted with any of four optional clamps, allowing the setup to be matched precisely to the type of profiles being welded.

Consulta sobre o produto

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