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Vacuum Track System

PROMOTECH’s vacuum fixing system provides firm grip of rail tracks on both ferromagnetic and non-ferromagnetic materials. Lightweight and modular design enables easy adjustment and fitting of the system to specific needs depending on welding or cutting applications and working positions (e.g. flat, horizontal, or vertical). A vacuum fixing system can be applied to both rigid and semi-flexible tracks to enable usage on surfaces with a radius of more than 5 m (16 ft).

  • Back up a reservoir for added safety in case of a power failure; a back up vacuum offers additional time to safely secure
  • A welding tractor and tracks; also greatly reduces the installation time of the whole system
  • Maximum plate temperature up to +320°C (608°F)
  • Only 100 mm (4”) minimal distance from the heat source to the vacuum pads
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vacuum track system

Up to 4 rails can be connected separately for rail leapfrogging during operation

The permitted load is up to 30 kg (66 lbs)

Semi-flexible track enables fixing on curved surfaces with a radius of at least 5 meters (16ft)

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  • Portable vacuum pump with safety reservoir (UK plug)
    AGR-0541-10-10-00-0 Portable vacuum pump with safety reservoir (UK plug)
    • voltage: 1~ 115 V, 50-60 Hz
    • UK plug
    • power: 400 W
    • gauge pressure obtainable: -0.8 bar (-11.5 psig) (where 0 is for atmospheric pressure, and -1 is for perfect vacuum)
    • pump capacity: 4 m³/h (141 ft³/h)
    • generates vacuum and supports up to 21 vacuum units
    • ambient temperature: 0-40°C (32-104°F)
    • safety reservoir volume: 10 l (0.35 ft³)
    • weight (with safety reservoir): 23 kg (51 lbs)
  • Portable vacuum pump with safety reservoir (EU plug)
    AGR-0541-10-20-00-0 Portable vacuum pump with safety reservoir (EU plug)
    • voltage: 1~ 230 V, 50-60 Hz
    • EU plug
    • power: 400 W
    • gauge pressure obtainable: -0.8 bar (-11.5 psig) (where 0 is for atmospheric pressure, and -1 is for perfect vacuum)
    • pump capacity: 4 m³/h (141 ft³/h)
    • generates vacuum and supports up to 21 vacuum units
    • ambient temperature: 0-40°C (32-104°F)
    • safety reservoir volume: 10 l (0.35 ft³)
    • weight (with safety reservoir): 23 kg (51 lbs)
  • Entry vacuum unit
    CSTM-01 Entry vacuum unit
    • Purpose-built configuration including:
    • - MST-0541-10-02-00-0 (Vacuum modular unit)
    • - ZWR-0541-10-01-30-0 (Cut-off valve)
    • - KRK-0541-99-00-00-0 (Threaded plug)
    • - SRB-000365 (Safety eye bolt - option to secure the suspension)
  • Middle vacuum unit
    CSTM-02 Middle vacuum unit
    • Purpose-built configuration including:
    • - MST-0541-10-02-00-0 (Vacuum modular unit)
  • Extension vacuum unit
    CSTM-03 Extension vacuum unit
    • Purpose-built configuration including:
    • - MST-0541-10-02-00-0 (Vacuum modular unit)
    • - PWD-0541-10-04-00-0 (Coupled hose)
    • - SRB-000365 (Safety eye bolt - option to secure the suspension)
  • End vacuum unit
    CSTM-04 End vacuum unit
    • Purpose-built configuration including:
    • - MST-0541-10-02-00-0 (Vacuum modular unit)
    • - KRK-0541-99-00-00-0 (Threaded plug)
    • - SRB-000365 (Safety eye bolt - option to secure the suspension)
  • Hose fitting
    KRC-000013 Hose fitting
    • spare part for modular vacuum unit
  • Threaded plug for end vacuum unit
    KRK-0541-99-00-00-0 Threaded plug for end vacuum unit
    • serial connection: 1 piece for the last rail track needed
    • parallel connection: 1 piece per each rail track needed
  • Hose extension adapter
    LCZ-0541-05-00-00-0 Hose extension adapter
    • compatible with quick coupling
  • Vacuum modular unit
    MST-0541-10-02-00-0 Vacuum modular unit
    • allows clamping tracks on both non-ferrous and ferromagnetic materials
    • maximum holding force up to 1400 N
    • consists of 2 vacuum pads and manifold block
    • requires bracket DYS-0541-11-01-00-0 for hi-flex track and semi-flexible track
    • requires bracket DYS-0466-71-04-00-0 for 160 mm wide flexible track
    • depending on purpose-built configurations can function as entry, middle, extension or end vacuum unit (see Vacuum System at pages 30-31)
  • Hose clamp
    OPS-000005 Hose clamp
    • 2 pieces needed to fix hose between two vacuum units
  • Pump connection hose 10 m (32.8 ft)
    PWD-0541-06-00-00-0 Pump connection hose 10 m (32.8 ft)
    • serial connection: 1 piece for the first rail track needed
    • parallel connection: 1 piece per each rail track needed
  • Coupled hose for extension vacuum unit
    PWD-0541-10-04-00-0 Coupled hose for extension vacuum unit
    • for serial connection of rail tracks
    • length: 0.21 m
  • Hose 2 m (7 ft) for connecting vacuum units within rail track
    PWD-0541-10-07-00-0 Hose 2 m (7 ft) for connecting vacuum units within rail track
    • suitable for 1 rail track
    • to be cut to the required length between the vacuum units
  • 4-way manifold with connection cable 0.3 m (1ft)
    RZD-0541-04-00-00-0 4-way manifold with connection cable 0.3 m (1ft)
    • power and control for up to four separate vacuum circuits in parallel connection
    • enables separate connections of up to four rail tracks equipped with vacuum units
    • allows leapfrogging during operation
  • Safety eye bolt
    SRB-000365 Safety eye bolt
    • option to secure the suspension
    • recommendation: 2 pieces per each rail track
  • Vacuum pad
    SSW-0541-99-01-00-0 Vacuum pad
    • spare part for modular vacuum unit
  • Quick coupling
    SZB-000018 Quick coupling
    • spare part for pump connection hose and coupled hose
  • Cut-off valve for entry vacuum unit
    ZWR-0541-10-01-30-0 Cut-off valve for entry vacuum unit
    • serial connection: 1 piece for the first rail track needed
    • parallel connection: 1 piece per each rail track needed
    • seal included

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