Rail Tug Welding and Cutting Tractor

The RAIL TUG is a basic tractor designed for the mechanization of welding and thermal cutting processes. The tractor can move along ring, hi-flex, semi-flexible, or rigid tracks on flat, curved, and round surfaces. The tracks can be fixed to both ferromagnetic and non-ferromagnetic materials thanks to various magnetic or vacuum units. Featuring a rack and pinion drive system with electronic speed control, RAIL TUG creates weld bead geometry that is exact to your specifications, reducing costly over-welding and decreasing filler metal usage.

The RAIL TUG economically meets a broad array of welding and cutting applications on flat or curved plates, tubes, and pipes.

  • Compact, lightweight design
  • The closed-loop speed control system stabilizes travel speed, enabling uniform heat input to produce consistently high-quality welds and cuts
  • Digital LED display for pre-setting travel speed
  • Convenient power supply 115–230 V, 50–60 Hz
  • Suitable for a variety of circumferential and irregular surface applications down to a minimum radius of 100 mm (4″)
  • Ring tracks on diameters from 200 mm (8″) OD up to 3 m (10 ft) OD
  • Hi-Flex tracks on diameters from 1500 mm (59″) OD upwards
  • Semi-flexible tracks can be bent to a minimum radius of 5 m (16 ft)
    without permanent deformation
  • 3 years of warranty
welding-position-bottom-side
rail tug

To get the most out of this tractor, explore our new

Welding & cutting accessories catalogue.
horizontal-speed

Horizontal speed

10 - 200 cm/min

ring-tracks

Ring tracks

200 mm - 3000 mm OD

hi-flex-tracks

Hi-flex tracks

min. OD 1500 mm

path-convex-radius

Path convex radius

min. for semiflexible tracks 5 m (16 ft)

warranty-tractors

Suitable for variety of circumferential and irregular surface applications

Welding and cutting applications down to minimum radius of 100 mm (4”)

High speed up to 3 m/min makes plasma cutting available

Precise torch adjustment enables double bevel cut

OSC-8 along with Rail Tug tractor

Rail Tug pipe plasma cutting on the ring track

TIG welding with cold wire for aerospace applications. Welding length 1,5 meters, thickness 1,5 millimeters

Voltage 1~ 115–230 V, 50–60 Hz
Power 66 W
Welding position (according to EN ISO 6947 and AWS/ASME) PA / 1F / 1G PB / 2F PC / 2G PD / 4F PE / 4G PG / 3F (contact your dealer)
Fixing on pipes and round workpieces - Ring tracks PA / 1F / 1G PB / 2F PC / 2G PD / 4F PE / 4G PG / 3F (contact your dealer)
Fixing on pipes and round workpieces - Hi-flex tracks PA / 1F / 1G PB / 2F PC / 2G PD / 4F PE / 4G PG / 3F (contact your dealer)
Torch type MIG/MAG, SAW, Plasma, Oxy-fuel
Fixing on pipes and round workpieces - Semi‑flexible track Minimum curvature radius of 5 m (16 ft)
Torch diameter -MIG/MAG 16–22 mm (0.63–0.87’’) up to 35 mm (1.38”) option
Torch diameter SAW, Plasma 16–22 mm (0.63–0.87’’) up to 35 mm (1.38”) option
Torch diameter Oxy-fuel 16–22 mm (0.63–0.87’’) up to 35 mm (1.38”) option
Horizontal pulling force 300 N
Vertical pulling force 200 N
Horizontal speed 10–200 cm/min (4–80 in/min)
Vertical speed 10–200 cm/min (4–80 in/min)
Weight 10 kg (22 lbs)
Product Code (115–230 V, 50–60 Hz, plug EU) WOZ-0570-10-20-00-0

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  • Bracket for magnetic units for hi-flex track and semi-flexible track
    DYS-0482-19-00-00-0 Bracket for magnetic units for hi-flex track and semi-flexible track
    • enables mounting of magnetic unit, heat-resistant magnetic unit, pivoting magnetic unit, spacing-adjustable magnetic unit
  • Bracket for magnetic units for rigid track
    DYS-0482-21-00-00-0 Bracket for magnetic units for rigid track
    • enables mounting of magnetic unit, heat-resistant magnetic unit, lightweight magnetic unit, pivoting magnetic unit, spacing-adjustable magnetic unit
  • Bracket for ring track supports
    DYS-0523-14-14-00-0 Bracket for ring track supports
    • expands pipe diameter range by 50 mm downwards
  • Bracket for vacuum modular unit for hi-flex track and semi-flexible track
    DYS-0541-11-01-00-0 Bracket for vacuum modular unit for hi-flex track and semi-flexible track
    • enables mounting of vacuum modular unit
  • Bracket for narrow magnetic unit for hi-flex track 
and semi-flexible track
    DYS-0582-10-00-00-0 Bracket for narrow magnetic unit for hi-flex track and semi-flexible track
    • enables mounting of narrow magnetic unit
  • Start-Stop arc ignition cable 6.5 m
    KBL-0466-17-00-00-0 Start-Stop arc ignition cable 6.5 m
    • length: 6.5 m (21 ft)
    • 4-pin female connector (inlet)
    • 2 pairs of colour-coded wires with male and female connectors
    • enables connection of 2 welders
  • Start-Stop arc ignition cable 13 m
    KBL-0466-17-00-04-0 Start-Stop arc ignition cable 13 m
    • length: 13 m (42 ft)
    • 4-pin female connector (inlet)
    • 2 pairs of colour-coded wires with male and female connectors
    • enables connection of 2 welders
  • 200 mm long rod
    KLM-0236-00-16-00-0 200 mm long rod
    • rod 200 mm long / 22.2 mm OD
    • together with KST-0525-11-00-00-0 enable mounting of the OSC-8 PRO oscillator with RAIL BULL, RAIL TUG and RAIL TITAN 2
  • Clamping block (large)
    KST-0475-82-00-00-0 Clamping block (large)
    • hole 22.2 mm ID for rods
    • hole 25 mm ID for rods with geared rack
    • 2 locking levers
  • Double clamping block with levers
    KST-0525-11-00-00-0 Double clamping block with levers
    • two holes 22.2 mm ID
  • Vacuum modular unit
    MST-0541-10-02-00-0 Vacuum modular unit
    • allows clamping tracks on both non-ferrous and ferromagnetic materials
    • maximum holding force up to 1400 N
    • consists of 2 vacuum pads and manifold block
    • requires bracket DYS-0541-11-01-00-0 for hi-flex track and semi-flexible track
    • requires bracket DYS-0466-71-04-00-0 for 160 mm wide flexible track
    • depending on purpose-built configurations can function as entry, middle, extension or end vacuum unit (see Vacuum System at pages 30-31)
  • Lightweight magnetic unit
    MST-0677-00-00-00-0 Lightweight magnetic unit
    • allows clamping tracks to ferromagnetic surfaces in horizontal position
    • lower weight (1.3 kg vs 2.7 kg) and smaller dimensions comparing to regular magnetic unit
    • maximum holding force up to 980 N
    • intermediate position (between OFF/ON) with partial holding force helps to adjust the right track position
    • requires bracket DYS-0482-21-00-00-0 for rigid track
  • Narrow magnetic unit with hexagon
    PDS-0582-10-00-02-0 Narrow magnetic unit with hexagon
    • allows clamping tracks to ferromagnetic surfaces and very close to their edges
    • maximum holding force up to 1500 N
    • intermediate position (between OFF/ON) with partial holding force helps to adjust the right track position
    • requires bracket DYS-0582-10-00-00-0 for hi-flex track and semi-flexible track
    • requires bracket DYS-0466-71-07-00-0 for 160 mm wide flexible track
  • Roller supporter
    PDT-0475-26-00-00-0 Roller supporter
    • 280 mm long rod with roller ball
    • hole 22.2 mm ID for rod with roller ball
    • hole 25 mm ID for rod with geared rack
    • 2 locking levers
  • Gear rack adjustment tool
    PKT-0341-13-00-00-0 Gear rack adjustment tool
    • eliminates the clearance between gear racks
  • Connecting plate for semi-flexible track
    PLY-0341-12-03-00-0 Connecting plate for semi-flexible track
  • Semi-flexible track
    PRW-0482-15-05-00-0 Semi-flexible track
    • for circumferential, irregular and straight line applications
    • minimum radius of 5.0 m (16.4 ft) or 10.0 m (32.8 ft) diameter without permanent deformation
    • length of a single rail 2 m (6.5 ft)
    • joinable for unlimited run length
    • can be fixed on both ferrous and non-ferrous materials by means of magnetic or vacuum units to allow travel in any plane or position
    • enables various configurations (see suitable accessories below)
  • Rigid track
    PRW-0482-47-00-00-0 Rigid track
    • for straight line applications incl. out of workpiece position
    • length of a single rail 2 m (6.5 ft)
    • cannot be bent at all
    • joinable for unlimited run length
    • can be fixed on both ferrous and non-ferrous materials by means of magnetic or vacuum units to allow travel in any plane or position
    • enables various configurations (see suitable accessories below)
  • Power cord 230 V (EU plug) 3 m
    PWD-0466-18-00-00-0 Power cord 230 V (EU plug) 3 m
    • length: 3 m (10 ft)
    • EU plug
  • Power cord 115 V (UK plug) 3 m
    PWD-0466-28-00-00-0 Power cord 115 V (UK plug) 3 m
    • length: 3 m (10 ft)
    • UK plug
  • Counterweight 1.3 kg (2.9 lbs)
    PWG-0753-09-00-00-0 Counterweight 1.3 kg (2.9 lbs)
    • 1.3 kg (2.9 lbs)
  • Large counterweight 2,6 kg (5,7lbs)
    PWG-0753-12-00-00-0 Large counterweight 2,6 kg (5,7lbs)
    • 2,6 kg (5,7 lbs)
  • 300 mm long rod with 241 mm geared rack
    RAM-0475-07-01-00-0 300 mm long rod with 241 mm geared rack
    • 300 mm total length
    • 22.2 mm OD at the rod ends
    • 25 mm OD on a 241 mm long geared rack
    • tapped hole M6 - 12 deep || 14 total, at both ends
  • 700 mm long rod with 647 mm geared rack
    RAM-0475-07-03-00-0 700 mm long rod with 647 mm geared rack
    • 700 mm total length
    • 22.2 mm OD at the rod ends
    • 25 mm OD on a 647 mm long geared rack
    • tapped hole M6 - 12 deep || 14 total, at both ends
  • 300 mm long rod with 182 mm geared rack
    RAM-0523-17-00-00-0 300 mm long rod with 182 mm geared rack
    • 300 mm total length
    • 22.2 mm OD at the rod ends
    • 25 mm OD on a 182 mm long geared rack
  • 540 mm long rod with 449 mm geared rack
    RAM-0753-07-00-00-0 540 mm long rod with 449 mm geared rack
    • 540 mm total length
    • 22.2 mm OD at the rod ends
    • 25 mm OD on a 449 mm long geared rack
    • tapped hole M6 - 12 deep || 14 total, at both ends
  • 1000 mm long rod with 940 mm geared rack
    RAM-0753-13-00-00-0 1000 mm long rod with 940 mm geared rack
    • 1000 mm total length
    • 22.2 mm OD at the rod ends
    • 25 mm OD on a 940 mm long geared rack
    • tapped hole M6 - 12 deep || 14 total, at both ends
  • Manifold 2x3 (metric)
    RZD-0475-63-00-00-0 Manifold 2x3 (metric)
    • inlet 1/4″ RH
    • inlet 3/8″ LH
    • outlet 1/4″ RH (2 pcs)
    • outlet 3/8″ LH
  • Manifold 2x2 (metric)
    RZD-0475-64-00-00-0 Manifold 2x2 (metric)
    • inlet 1/4″ RH
    • inlet 3/8″ LH
    • outlet 1/4″ RH
    • outlet 3/8″ LH
  • Manifold 2x2 with cut-off valve (metric)
    RZD-0475-65-00-00-0 Manifold 2x2 with cut-off valve (metric)
    • inlet 1/4″ RH
    • inlet 3/8″ LH
    • outlet 1/4″ RH
    • outlet 3/8″ LH
    • cut-off valve
  • Manifold 2x3 with cut-off valve (metric)
    RZD-0475-66-00-00-0 Manifold 2x3 with cut-off valve (metric)
    • inlet 1/4″ RH
    • inlet 3/8″ LH
    • outlet 1/4″ RH (2 pcs)
    • outlet 3/8″ LH
    • cut-off valve
  • Manifold 2x3 
(imperial)
    RZD-0475-67-00-00-0 Manifold 2x3 (imperial)
    • inlet 9/16″ RH
    • inlet 9/16″ LH
    • outlet 9/16″ RH (2 pcs)
    • outlet 9/16″ LH
  • Manifold 2x2 
(imperial)
    RZD-0475-68-00-00-0 Manifold 2x2 (imperial)
    • inlet 9/16″ RH
    • inlet 9/16″ LH
    • outlet 9/16″ RH
    • outlet 9/16″ LH
  • Manifold 2x3 with cut-off valve 
(imperial)
    RZD-0475-69-00-00-0 Manifold 2x3 with cut-off valve (imperial)
    • inlet 9/16″ RH
    • inlet 9/16″ LH
    • outlet 9/16″ RH (2 pcs)
    • outlet 9/16″ LH
    • cut-off valve
  • Manifold 2x2 with cut-off valve 
(imperial)
    RZD-0475-70-00-00-0 Manifold 2x2 with cut-off valve (imperial)
    • inlet 9/16″ RH
    • inlet 9/16″ LH
    • outlet 9/16″ RH
    • outlet 9/16″ LH
    • cut-off valve
  • Manifold 3/3 with cut-off valve 
(imperial)
    RZD-0475-71-00-00-0 Manifold 3/3 with cut-off valve (imperial)
    • inlet 9/16″ RH (2 pcs)
    • inlet 9/16″ LH
    • outlet 9/16″ RH (2 pcs)
    • outlet 9/16″ LH
    • cut-off valve
  • Manifold 3/3 with cut-off valve (metric)
    RZD-0475-72-00-00-0 Manifold 3/3 with cut-off valve (metric)
    • inlet 1/4″ RH (2 pcs)
    • inlet 3/8″ LH
    • outlet 1/4″ RH (2 pcs)
    • outlet 3/8″ LH
    • cut-off valve
  • Manifold 3/3 
(imperial)
    RZD-0475-73-00-00-0 Manifold 3/3 (imperial)
    • inlet 9/16″ RH (2 pcs)
    • inlet 9/16″ LH
    • outlet 9/16″ RH (2 pcs)
    • outlet 9/16″ LH
  • Manifold 3/3 (metric)
    RZD-0475-74-00-00-0 Manifold 3/3 (metric)
    • inlet 1/4″ RH (2 pcs)
    • inlet 3/8″ LH
    • outlet 1/4″ RH (2 pcs)
    • outlet 3/8″ LH
  • Big wooden box for ring tracks
    SKR-0523-75-04-00-0 Big wooden box for ring tracks
    • 2360 x 880 x 360 mm
  • Small wooden box for ring tracks
    SKR-0523-75-05-00-0 Small wooden box for ring tracks
    • 1560 x 880 x 360 mm
  • Isolation tube for welding torch
    TLJ-0419-04-02-03-0 Isolation tube for welding torch
    • insulation tube 22.2 mm OD/15 mm ID
  • Ring tracks
    Ring tracks
    • for circumferential applications from 200 mm OD up to 3000 mm OD (from 8” to 10 ft)
    • consists of either two, three or four segments depending on the workpiece diameter
    • nominal OD diameter can be adjusted upwards by 50 mm
    • nominal OD diameter can be adjusted downward by 50 mm by means of optional bracket for ring track supports
    • can be fixed on both ferrous and non-ferrous materials by means of 3 types of supports
    • suitable for RAIL TUG and RAIL TITAN 2
    • TRO-0523-14-00-00-0 Ring track OD 200-250 mm
      • Ring segments: 2
      • Ring track supports required: 4
    • TRO-0523-20-00-00-0 Ring track OD 300-350 mm
      • Ring segments: 2
      • Ring track supports required: 4
    • TRO-0523-21-00-00-0 Ring track OD 350-400 mm
      • Ring segments: 2
      • Ring track supports required: 4
    • TRO-0523-22-00-00-0 Ring track OD 600-650 mm
      • Ring segments: 2
      • Ring track supports required: 6
    • TRO-0523-23-00-00-0 Ring track OD 400-450 mm
      • Ring segments: 2
      • Ring track supports required: 6
    • TRO-0523-24-00-00-0 Ring track OD 450-500 mm
      • Ring segments: 2
      • Ring track supports required: 6
    • TRO-0523-25-00-00-0 Ring track OD 500-550 mm
      • Ring segments: 2
      • Ring track supports required: 6
    • TRO-0523-26-00-00-0 Ring track OD 550-600 mm
      • Ring segments: 2
      • Ring track supports required: 6
    • TRO-0523-28-00-00-0 Ring track OD 650-700 mm
      • Ring segments: 2
      • Ring track supports required: 6
    • TRO-0523-29-00-00-0 Ring track OD 700-750 mm
      • Ring segments: 2
      • Ring track supports required: 6
    • TRO-0523-30-00-00-0 Ring track OD 750-800 mm
      • Ring segments: 2
      • Ring track supports required: 6
    • TRO-0523-31-00-00-0 Ring track OD 800-850 mm
      • Ring segments: 2
      • Ring track supports required: 6
    • TRO-0523-32-00-00-0 Ring track OD 850-900 mm
      • Ring segments: 2
      • Ring track supports required: 6
    • TRO-0523-33-00-00-0 Ring track OD 900-950 mm
      • Ring segments: 2
      • Ring track supports required: 8
    • TRO-0523-34-00-00-0 Ring track OD 950-1000 mm
      • Ring segments: 2
      • Ring track supports required: 8
    • TRO-0523-35-00-00-0 Ring track OD 1000-1050 mm
      • Ring segments: 2
      • Ring track supports required: 8
    • TRO-0523-36-00-00-0 Ring track OD 1050-1100 mm
      • Ring segments: 3
      • Ring track supports required: 9
    • TRO-0523-37-00-00-0 Ring track OD 1100-1150 mm
      • Ring segments: 3
      • Ring track supports required: 9
    • TRO-0523-38-00-00-0 Ring track OD 1150-1200 mm
      • Ring segments: 3
      • Ring track supports required: 9
    • TRO-0523-39-00-00-0 Ring track OD 1200-1250 mm
      • Ring segments: 3
      • Ring track supports required: 9
    • TRO-0523-40-00-00-0 Ring track OD 1250-1300 mm
      • Ring segments: 3
      • Ring track supports required: 9
    • TRO-0523-41-00-00-0 Ring track OD 1300-1350 mm
      • Ring segments: 3
      • Ring track supports required: 12
    • TRO-0523-42-00-00-0 Ring track OD 1350-1400 mm
      • Ring segments: 3
      • Ring track supports required: 12
    • TRO-0523-43-00-00-0 Ring track OD 1400-1450 mm
      • Ring segments: 3
      • Ring track supports required: 12
    • TRO-0523-44-00-00-0 Ring track OD 1450-1500 mm
      • Ring segments: 3
      • Ring track supports required: 12
    • TRO-0523-45-00-00-0 Ring track OD 1500-1550 mm
      • Ring segments: 3
      • Ring track supports required: 12
    • TRO-0523-46-00-00-0 Ring track OD 1550-1600 mm
      • Ring segments: 3
      • Ring track supports required: 12
    • TRO-0523-47-00-00-0 Ring track OD 1600-1650 mm
      • Ring segments: 3
      • Ring track supports required: 12
    • TRO-0523-48-00-00-0 Ring track OD 1650-1700 mm
      • Ring segments: 3
      • Ring track supports required: 12
    • TRO-0523-49-00-00-0 Ring track OD 1700-1750 mm
      • Ring segments: 3
      • Ring track supports required: 12
    • TRO-0523-50-00-00-0 Ring track OD 1750-1800 mm
      • Ring segments: 3
      • Ring track supports required: 12
    • TRO-0523-51-00-00-0 Ring track OD 1800-1850 mm
      • Ring segments: 3
      • Ring track supports required: 12
    • TRO-0523-52-00-00-0 Ring track OD 1850-1900 mm
      • Ring segments: 3
      • Ring track supports required: 15
    • TRO-0523-53-00-00-0 Ring track OD 1900-1950 mm
      • Ring segments: 3
      • Ring track supports required: 15
    • TRO-0523-54-00-00-0 Ring track OD 1950-2000 mm
      • Ring segments: 3
      • Ring track supports required: 15
    • TRO-0523-55-00-00-0 Ring track OD 2000-2050 mm
      • Ring segments: 3
      • Ring track supports required: 15
    • TRO-0523-56-00-00-0 Ring track OD 2050-2100 mm
      • Ring segments: 4
      • Ring track supports required: 16
    • TRO-0523-57-00-00-0 Ring track OD 2100-2150 mm
      • Ring segments: 4
      • Ring track supports required: 16
    • TRO-0523-58-00-00-0 Ring track OD 2150-2200 mm
      • Ring segments: 4
      • Ring track supports required: 16
    • TRO-0523-59-00-00-0 Ring track OD 2200-2250 mm
      • Ring segments: 4
      • Ring track supports required: 16
    • TRO-0523-60-00-00-0 Ring track OD 2250-2300 mm
      • Ring segments: 4
      • Ring track supports required: 20
    • TRO-0523-61-00-00-0 Ring track OD 2300-2350 mm
      • Ring segments: 4
      • Ring track supports required: 20
    • TRO-0523-62-00-00-0 Ring track OD 2350-2400 mm
      • Ring segments: 4
      • Ring track supports required: 20
    • TRO-0523-63-00-00-0 Ring track OD 2400-2450 mm
      • Ring segments: 4
      • Ring track supports required: 20
    • TRO-0523-64-00-00-0 Ring track OD 2450-2500 mm
      • Ring segments: 4
      • Ring track supports required: 20
    • TRO-0523-65-00-00-0 Ring track OD 2500-2550 mm
      • Ring segments: 4
      • Ring track supports required: 20
    • TRO-0523-66-00-00-0 Ring track OD 2550-2600 mm
      • Ring segments: 4
      • Ring track supports required: 20
    • TRO-0523-67-00-00-0 Ring track OD 2600-2650 mm
      • Ring segments: 4
      • Ring track supports required: 20
    • TRO-0523-68-00-00-0 Ring track OD 2650-2700 mm
      • Ring segments: 4
      • Ring track supports required: 20
    • TRO-0523-69-00-00-0 Ring track OD 2700-2750 mm
      • Ring segments: 4
      • Ring track supports required: 20
    • TRO-0523-70-00-00-0 Ring track OD 2750-2800 mm
      • Ring segments: 4
      • Ring track supports required: 20
    • TRO-0523-71-00-00-0 Ring track OD 2800-2850 mm
      • Ring segments: 4
      • Ring track supports required: 20
    • TRO-0523-72-00-00-0 Ring track OD 2850-2900 mm
      • Ring segments: 4
      • Ring track supports required: 20
    • TRO-0523-73-00-00-0 Ring track OD 2900-2950 mm
      • Ring segments: 4
      • Ring track supports required: 20
    • TRO-0523-74-00-00-0 Ring track OD 2950-3000 mm
      • Ring segments: 4
      • Ring track supports required: 20
    • TRO-0523-75-00-00-0 Ring track OD 3000-3050 mm
      • Ring segments: 4
      • Ring track supports required: 20
    • TRO-0523-78-00-00-0 Ring track OD 250-300 mm
      • Ring segments: 2
      • Ring track supports required: 4
  • Hi-flex track
    TRO-0673-00-00-00-0 Hi-flex track
    • for circumferential, irregular and straight line applications
    • minimum curve radius on convex surface is 0.75 m (30″)
    • minimum curve radius on concave surface is 1.7 m (67″)
    • minimum OD 1.5 m (60″) for external run
    • length of a single rail 1.52 m (5 ft)
    • the maximum number of units is 15 pcs (if narrow magnetic units are in use)
    • joinable for unlimited run length
    • can be fixed on both ferrous and non-ferrous materials by means of magnetic or vacuum units to allow travel in any plane or position
    • enables various configurations (see suitable accessories below)
  • Long rod torch holder with clip 16-22 mm
    UCW-0466-22-00-00-0 Long rod torch holder with clip 16-22 mm
    • clip for welding torches ranged 16-22 mm OD
    • dowel pin 15 mm OD
    • rod 230 mm long/ 22.2 mm OD
    • clamping block 22.2 mm ID with lever
    • insulation tube 22.2 mm OD/15 mm ID
  • Sliding clamping block type 2
    UCW-0475-15-00-00-1 Sliding clamping block type 2
    • hole 25 mm ID for moving rods with geared rack
    • (in Y axis) left and right
    • star knob with sprocket m=1 t=16
    • hole 22.2 mm ID for rods
    • 2 locking levers
  • Standard torch holder incl. clamp 28-35 mm and angle adjustment
    UCW-0475-28-00-00-0 Standard torch holder incl. clamp 28-35 mm and angle adjustment
    • clamp for cutting torches ranged 28-35 mm OD
    • dowel pin 22.2 mm OD
    • double clamping block with two holes 22.2 mm ID and levers
  • Machine torch holder 35 mm (1-3/8")
    UCW-0475-29-00-00-1 Machine torch holder 35 mm (1-3/8")
    • suitable for 35 mm (1-3/8″) diameter barrel machine torch with 32 pitch rack
    • 32 pitch gear shaft
    • double clamping block with two holes 22.2 mm ID and levers
  • Machine torch holder 30 mm (1-3/16")
    UCW-0475-61-00-00-0 Machine torch holder 30 mm (1-3/16")
    • suitable for 30 mm (1-3/16″) diameter barrel machine torch with 32 pitch rack
    • 32 pitch gear shaft
    • double clamping block with two holes 22.2 mm ID and levers
  • Short low rod torch holder with clip 16-22 mm
    UCW-0476-06-00-00-0 Short low rod torch holder with clip 16-22 mm
    • clip for welding torches ranged 16-22 mm OD
    • dowel pin 15 mm OD
    • low rod 110 mm long/ 22.2 mm OD
    • clamping block 22.2 mm ID with lever
    • insulation tube 22.2 mm OD/15 mm ID
    • for use with, among others, a pendulum oscillator
  • Short rod torch holder with clip 16-22 mm
    UCW-0476-27-00-00-0 Short rod torch holder with clip 16-22 mm
    • clip for welding torches ranged 16-22 mm OD
    • dowel pin 15 mm OD
    • rod 110 mm long/ 22.2 mm OD
    • clamping block 22.2 mm ID with lever
    • insulation tube 22.2 mm OD/15 mm ID
  • Cable anchor for RAIL TUG
    UCW-0523-05-01-00-0 Cable anchor for RAIL TUG
    • rod length: 110 mm
    • rod diameter: 22.2 mm
  • Quick-release short rod torch holder with clip 16-22 mm
    UCW-0523-84-00-00-0 Quick-release short rod torch holder with clip 16-22 mm
    • quick-release clip for welding torches ranged 16-22 mm OD
    • swivel cube with grooves
    • spring lock
    • rod 110 mm long/ 22.2 mm OD
  • Long rod torch holder with clamp 16-22 mm
    UCW-0752-07-00-00-0 Long rod torch holder with clamp 16-22 mm
    • clamp for welding torches ranged 16-22 mm OD
    • dowel pin 15 mm OD
    • rod 230 mm long/ 22.2 mm OD
    • clamping block 22.2 mm ID with lever
    • insulation tube 22.2 mm OD/15 mm ID
  • Precise torch holder incl. clamp 28-35 mm with angle and height adjustment
    UCW-0753-08-00-00-0 Precise torch holder incl. clamp 28-35 mm with angle and height adjustment
    • clamp for cutting torches ranged 28-35 mm OD
    • dowel pin 22.2 mm OD
    • tilt the torch 45 degrees to the left and right
    • up-down adjustment within a range of up to 81 mm
    • double clamping block with tapered tip with two holes 22.2 mm ID and levers
  • Short rod torch holder with clamp 16-22 mm
    UCW-0754-07-00-00-0 Short rod torch holder with clamp 16-22 mm
    • clamp for welding torches ranged 16-22 mm OD
    • dowel pin 15 mm OD
    • rod 110 mm long/ 22.2 mm OD
    • clamping block 22.2 mm ID with lever
    • insulation tube 22.2 mm OD/15 mm ID
  • Long rod clamp
    WLK-0466-04-10-00-0 Long rod clamp
    • rod 230 mm long/ 22.2 mm OD
    • clamping block 22.2 mm ID with lever
    • insulation tube 22.2 mm OD/15 mm ID
  • Short rod clamp
    WLK-0476-20-01-00-0 Short rod clamp
    • rod 110 mm long/ 22.2 mm OD
    • clamping block 22.2 mm ID with lever
    • insulation tube 22.2 mm OD/15 mm ID
  • Steel support for semi-flexible track
    WSP-0523-12-01-00-1 Steel support for semi-flexible track
  • Aluminum support for semi-flexible track
    WSP-0541-11-02-00-0 Aluminum support for semi-flexible track
  • Ring track support with bolts
    WSP-0654-11-00-00-0 Ring track support with bolts
  • Ring track support with plastic feet
    WSP-0654-12-00-00-0 Ring track support with plastic feet
  • Ring track support with magnets
    WSP-0654-13-00-00-0 Ring track support with magnets
  • Standard torch holder incl. clamp 28-35 mm
    ZCS-0475-28-10-00-0 Standard torch holder incl. clamp 28-35 mm
    • clamp for cutting torches ranged 28-35 mm OD
    • dowel pin 22.2 mm OD
  • Torch clip 16-22 mm
    ZCS-0476-06-01-00-0 Torch clip 16-22 mm
    • clip for welding torches ranged 16-22 mm OD
    • dowel pin 15 mm OD
  • Torch clamp 22-35 mm
    ZRZ-0466-19-00-00-0 Torch clamp 22-35 mm
    • clamp for welding torches ranged 22-35 mm OD
    • dowel pin 15 mm OD
  • Torch clamp 16-22 mm
    ZRZ-0752-07-01-00-0 Torch clamp 16-22 mm
    • clamp for welding torches ranged 16-22 mm OD
    • dowel pin 15 mm OD
  • Sliding clamping block type 1
    ZSP-0475-62-00-00-0 Sliding clamping block type 1
    • hole 25 mm ID for moving rods with geared rack
    • (in Z axis) up and down
    • star knob with sprocket m=1 t=16
    • hole 22.2 mm ID for rods
    • 2 locking levers
  • Pivoting magnetic unit
    ZSP-0475-85-00-00-0 Pivoting magnetic unit
    • allows clamping tracks to flat, concave or convex ferromagnetic surfaces and pipes ID of at least 800 mm (31.5″)
    • may also be fixed on surfaces that differ in height up to 80 mm (3.1’’)
    • maximum holding force up to 2500 N
    • intermediate position (between OFF/ON) with partial holding force helps to adjust the right track position
    • requires bracket DYS-0482-19-00-00-0 for hi-flex track and semi-flexible track
    • requires bracket DYS-0482-21-00-00-0 for rigid track
    • requires bracket DYS-0466-71-05-00-0 for 160 mm wide flexible track
  • Magnetic unit
    ZSP-0475-92-00-00-0 Magnetic unit
    • allows clamping tracks to ferromagnetic surfaces
    • maximum holding force up to 2500 N
    • intermediate position (between OFF/ON) with partial holding force helps to adjust the right track position
    • requires bracket DYS-0482-19-00-00-0 for hi-flex track and semi-flexible track
    • requires bracket DYS-0482-21-00-00-0 for rigid track
    • requires bracket DYS-0466-71-05-00-0 for 160 mm wide flexible track
  • Heat-resistant magnetic unit
    ZSP-0475-93-00-00-0 Heat-resistant magnetic unit
    • suitable for working on more heated ferromagnetic surfaces
    • maximum holding force up to 2500 N
    • intermediate position (between OFF/ON) with partial holding force helps to adjust the right track position
    • requires bracket DYS-0482-19-00-00-0 for hi-flex track and semi-flexible track
    • requires bracket DYS-0482-21-00-00-0 for rigid track
    • requires bracket DYS-0466-71-05-00-0 for 160 mm wide flexible track
  • Spacing-adjustable magnetic unit
    ZSP-0523-19-00-00-0 Spacing-adjustable magnetic unit
    • allows clamping tracks to ferromagnetic pipes with diameters of 25-230 mm (1-9’’) and the distance between pipe axes of 170-230 mm (6.7-9.1’’)
    • maximum holding force up to 2500 N
    • intermediate position (between OFF/ON) with partial holding force helps to adjust the right track position
    • requires bracket DYS-0482-19-00-00-0 for hi-flex track and semi-flexible track
    • requires bracket DYS-0482-21-00-00-0 for rigid track
    • requires bracket DYS-0466-71-05-00-0 for 160 mm wide flexible track
  • Hi-flex track guiding rollers (set of 4 pcs)
    ZSP-0673-07-00-00-0 Hi-flex track guiding rollers (set of 4 pcs)
    • suitable for RAIL TUG and RAIL TITAN 2 to move on hi-flex track

Case Studies

Pipe plasma cutting
machine

RAIL TUG

material

Stainless steel

description

Ring track: 1100-1150 mm
Beveled pipe: Ø1116 mm, wall thickness 6 mm
Burning angle: 30°

Welding the construction of carpentry for oil-filled electrical transformers
machine

RAIL TUG

country

Italy

Agriculture
machine

RAIL TUG

country

Italy

industry

Agriculture

description

Welding equipment for the agricultural sector. This compact and robust welding carriage boosts productivity and reduces operator fatigue.

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