Hi-Flex riel

El riel Hi-Flex está diseñado para usarse con los tractores de soldadura Rail Tug y Rail Titan. Permite trabajar en superficies tanto rectas como curvas hasta un diámetro de 1,5 metros, así como en materiales ferrosos y no ferrosos, dependiendo de las unidades empleadas (véanse a continuación las posibles opciones de unidades).

Para aplicaciones circunferenciales, irregulares y en línea recta:

  • El radio mínimo de curvatura en la superficie convexa es de 0,75 m (30″).
  • El radio mínimo de curvatura en la superficie cóncava es de 1,7 m (67″).
  • Diámetro exterior mínimo de 1,5 m (60″) para el recorrido externo.
  • Longitud de un solo riel: 1,52 m (5 ft).
  • El número máximo de unidades es de 15 piezas (si se utilizan unidades magnéticas estrechas).
  • Se pueden unir para lograr una longitud de recorrido ilimitada.
  • Se pueden fijar tanto a materiales ferrosos como no ferrosos mediante unidades magnéticas o de vacío, permitiendo el desplazamiento en cualquier plano o posición.
hi flex tracks

Las unidades de vacío permiten la sujeción de materiales no ferrosos

Las unidades magnéticas estrechas son una opción muy popular entre los clientes

Product code Description
TRO-0673-00-00-00-0 Hi-Flex Track min OD 1500 mm
DYS-0482-19-00-00-0 Bracket for magnetic unit for semi-flexible track and Hi-Flex track
ZSP-0475-92-00-00-0 Magnetic unit
ZSP-0475-93-00-00-0 Heat-resistant magnetic unit
DYS-0582-10-00-00-0 Bracket for magnetic narrow unit for semi-flexible track and Hi-Flex track
PDS-0582-10-00-02-0 Narrow magnetic unit with hexagon
ZSP-0475-85-00-00-0 Pivoting magnetic unit
ZSP-0523-19-00-00-0 Spacing-adjustable magnetic unit
DYS-0541-11-01-00-0 Bracket for vacuum modular unit for semi-flexible track and Hi-Flex track
MST-0541-10-02-00-0 Vacuum modular unit
Welding position Qty. of units per track
PA/ 1G min. 8 pcs
PB/2F min. 8 pcs
PC/2G max 15 pcs*
PD/4F max 15 pcs*
PE/4G max 15 pcs*
PF/3F max 15 pcs*
PF/3G max 15 pcs*
* using the narrow magnetic units

Resultados: 11

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  • Bracket for magnetic units for hi-flex track and semi-flexible track
    DYS-0482-19-00-00-0 Bracket for magnetic units for hi-flex track and semi-flexible track
    • enables mounting of magnetic unit, heat-resistant magnetic unit, pivoting magnetic unit, spacing-adjustable magnetic unit
  • Bracket for vacuum modular unit for hi-flex track and semi-flexible track
    DYS-0541-11-01-00-0 Bracket for vacuum modular unit for hi-flex track and semi-flexible track
    • enables mounting of vacuum modular unit
  • Bracket for narrow magnetic unit for hi-flex track 
and semi-flexible track
    DYS-0582-10-00-00-0 Bracket for narrow magnetic unit for hi-flex track and semi-flexible track
    • enables mounting of narrow magnetic unit
  • Vacuum modular unit
    MST-0541-10-02-00-0 Vacuum modular unit
    • allows clamping tracks on both non-ferrous and ferromagnetic materials
    • maximum holding force up to 1400 N
    • consists of 2 vacuum pads and manifold block
    • requires bracket DYS-0541-11-01-00-0 for hi-flex track and semi-flexible track
    • requires bracket DYS-0466-71-04-00-0 for 160 mm wide flexible track
    • depending on purpose-built configurations can function as entry, middle, extension or end vacuum unit (see Vacuum System at pages 30-31)
  • Narrow magnetic unit with hexagon
    PDS-0582-10-00-02-0 Narrow magnetic unit with hexagon
    • allows clamping tracks to ferromagnetic surfaces and very close to their edges
    • maximum holding force up to 1500 N
    • intermediate position (between OFF/ON) with partial holding force helps to adjust the right track position
    • requires bracket DYS-0582-10-00-00-0 for hi-flex track and semi-flexible track
    • requires bracket DYS-0466-71-07-00-0 for 160 mm wide flexible track
  • Contact block for hi-flex track
    ZDR-0673-08-00-00-0 Contact block for hi-flex track
    • for adjusting the movement range of the RAIL TITAN 2
    • protects the RAIL TITAN 2 from falling out of the track with open ends
    • enables the activation of the RAIL TITAN 2 limit switch
  • Pivoting magnetic unit
    ZSP-0475-85-00-00-0 Pivoting magnetic unit
    • allows clamping tracks to flat, concave or convex ferromagnetic surfaces and pipes ID of at least 800 mm (31.5″)
    • may also be fixed on surfaces that differ in height up to 80 mm (3.1’’)
    • maximum holding force up to 2500 N
    • intermediate position (between OFF/ON) with partial holding force helps to adjust the right track position
    • requires bracket DYS-0482-19-00-00-0 for hi-flex track and semi-flexible track
    • requires bracket DYS-0482-21-00-00-0 for rigid track
    • requires bracket DYS-0466-71-05-00-0 for 160 mm wide flexible track
  • Magnetic unit
    ZSP-0475-92-00-00-0 Magnetic unit
    • allows clamping tracks to ferromagnetic surfaces
    • maximum holding force up to 2500 N
    • intermediate position (between OFF/ON) with partial holding force helps to adjust the right track position
    • requires bracket DYS-0482-19-00-00-0 for hi-flex track and semi-flexible track
    • requires bracket DYS-0482-21-00-00-0 for rigid track
    • requires bracket DYS-0466-71-05-00-0 for 160 mm wide flexible track
  • Heat-resistant magnetic unit
    ZSP-0475-93-00-00-0 Heat-resistant magnetic unit
    • suitable for working on more heated ferromagnetic surfaces
    • maximum holding force up to 2500 N
    • intermediate position (between OFF/ON) with partial holding force helps to adjust the right track position
    • requires bracket DYS-0482-19-00-00-0 for hi-flex track and semi-flexible track
    • requires bracket DYS-0482-21-00-00-0 for rigid track
    • requires bracket DYS-0466-71-05-00-0 for 160 mm wide flexible track
  • Spacing-adjustable magnetic unit
    ZSP-0523-19-00-00-0 Spacing-adjustable magnetic unit
    • allows clamping tracks to ferromagnetic pipes with diameters of 25-230 mm (1-9’’) and the distance between pipe axes of 170-230 mm (6.7-9.1’’)
    • maximum holding force up to 2500 N
    • intermediate position (between OFF/ON) with partial holding force helps to adjust the right track position
    • requires bracket DYS-0482-19-00-00-0 for hi-flex track and semi-flexible track
    • requires bracket DYS-0482-21-00-00-0 for rigid track
    • requires bracket DYS-0466-71-05-00-0 for 160 mm wide flexible track
  • Hi-flex track guiding rollers (set of 4 pcs)
    ZSP-0673-07-00-00-0 Hi-flex track guiding rollers (set of 4 pcs)
    • suitable for RAIL TUG and RAIL TITAN 2 to move on hi-flex track

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