Rail Titan | Modular TIG-MIG-MAG Welding And Cutting Rail Tractor

Rail Titan

Rail Titan is fully modular mechanized tractor that can be custom configured for TIG-MIG-MAG welding, oxy-fuel or plasma cutting and gouging applications on flat or curved plate, tube and pipe.

 

Linear oscillation with
trapezoid, triangle, square
and straight line paths
Ring tracks from 200 mm
(8”) OD
up to 3 m (10 ft) OD
Hi Flex Track
min OD 1500 mm (5 ft)
min ID 3400 mm (11 ft)
Custom rolled tracks from
3 m (10 ft) OD
up to 10 m (32 ft) OD
Min. path convex radius for semiflexible tracks is 5 m (16 ft)
Continuous welding
Stitch welding
Horizontal speed
0–250 cm/min
Vertical speed
0–250 cm/min

Key features

Rail Titan | Modular TIG-MIG-MAG Welding And Cutting Rail Tractor

Rail Titan is fully modular mechanized tractor that can be custom configured for TIG-MIG-MAG welding, oxy-fuel or plasma cutting and gouging applications on flat or curved plate, tube and pipe.

Linear torch oscillator produces straight, triangle, trapezoid and square weld paths. Rail Titan can travel on hi-flex, semi-flexible, rigid or ring tracks that can be clamped to ferrous materials with magnetic units and to non-ferrous materials by means of vacuum track system incl. vacuum pump and vacuum units. Rail Titan can work in all welding positions on both ferromagnetic and non-ferromagnetic materials by using rack and pinion drive and various tracks equipped with magnetic or vacuum units.

Applications: Trailer manufacturing, Truck tanks, Oil tanks, Water storage tanks, Pressure vessels, Vessel overlay / hardfacing, Bridge girders, Structural steel, Structural towers, Panel welding, Transformers, Shipyards, Any application demanding long continuous welds

Primary features and benefits:

  • Suitable for TIG welding (HF resistant)
  • Robust design with die-cast aluminum housing
  • Ergonomic remote control pendant with simple and easy to find control knobs makes adjustments possible without lifting of the operators welding hood
  • Programmable path of stitch welds
  • Suitable for variety of circumferential and irregular surface applications down to min. radius of 100 mm (4”)
    1. ¡ Ring tracks on diameters from 200 mm (8”) OD up to 3 m (10 ft) OD
    2. ¡ Hi-Flex tracks on diameters from 1500 mm (59”) OD upwards
    3. ¡ Custom rolled tracks on diameters from 3 m (10 ft) OD up to 10 m (32 ft) OD
    4. ¡ Semi-flexible tracks can be flexed to minimum radius of 5 m (16 ft) without permanent deformation
  • Seam tracking enables active compensation of torch position vertically and horizontally with and without oscillation
  • New type of signal sockets/plugs feature increased HF immunity and improved grip for easier tightening & loosening
  • Suitable for all welding positions on both ferromagnetic and non-ferromagnetic materials thanks to rack and pinion drive and various tracks equipped with magnetic or vacuum units
  • Rail Titan produces consistent high quality welds and cuts in a fraction of the time required by manual operations
  • Wide input voltage range: 100-240V, 50-60Hz 1ph (single phase)

Single lever with lock to position Rail Titan to track

Silicone covers protect against dirt and spatter

Seam tracking enables active compensation of torch position

TIG welding of titanium plate

Rail Titan can work in all welding positions on both ferromagnetic and non-ferromagnetic materials by using rack and pinion drive and various tracks equipped with magnetic or vacuum units.

Weld Paths

I. Trapezoid The tractor travels continuously even during dwell mode. Weld path is determined by weave speed and dwell time at center and on sides of the weld path.
II. Square The tractor travels only during dwell and stops during oscillator cross travel. Only dwell time determines the weld path, and weave speed has no influence.
III. Triangle The tractor travels only during weaving. Both the tractor and oscillation stop during dwell mode.
IV. Straight The tractor travels continuously while oscillation is switched-off.

Promotech offers a wide range of tracks suitable for Rail Titan. They enable variety of circumferential and irregular surface applications down to min. radius of 100 mm (4")

Ring tracks

For circumferential applications from 200 mm OD up to 3000 mm OD (from 8” to 10 ft.) Ring tracks can be equipped with various supports depending on the customer’s needs.

WSP-0523-14-02-00-0
Support with bolts

WSP-0523-14-12-00-0
Support with magnets

WSP-0523-14-11-00-0
Support with plastic feet

DYS-0523-14-14-00-0
Bracket for ring track supports to expand pipe diameter range by 50 mm downwards

Hi Flex

Hi Flex Track is designed for use with Rail Titan, Rail Tug and Rail Bull 2 welding and cutting tractors for lots of circumferential and irregular applications down to 750 mm (30″) radius. The Single Hi Flex Track section is 1.52 m ( 5ft) long. Any required lenght of the working track can be accomplished with additional sections. Hi Flex Track can be fixed on both ferrous and non ferrous materials by means of magnetic or vacuum units.

1. TRO-0673-00-00-00-0
Hi Flex track length 1.52 m (60”) Minimum OD 1.5 m

2. DYS-0482-19-00-00-0
Bracket for magnetic unit for semi-flexible track and Hi Flex track

3. ZSP-0475-92-00-00-0
Magnetic unit

4. ZSP-0475-93-00-00-0
Heat-resistant magnetic unit

5. DYS-0582-10-00-00-0
Bracket for magnetic narrow unit for semiflexible track and Hi Flex track

6. PDS-0582-10-00-02-0
Magnetic narrow unit with hexagon

7. DYS-0482-19-00-00-0
Bracket for magnetic unit for semi-flexible track and Hi Flex track

8. ZSP-0475-85-00-00-0
Magnetic pivoting unit

9. ZSP-0523-19-00-00-0
Magnetic spacing-adjustable unit

10. DYS-0541-11-01-00-0
Bracket for vacuummodular unit for semiflexible track and Hi Flex track

11. MST-0541-10-02-00-0
Vacuum modular unit

Semi-flexible tracks

For straight line and circumferential applications. It can be flexed to minimum radius of 5 m (16 ft) without permanent deformation.
Custom rolled tracks – Semi-flexible tracks can be flexed permanently within the radius range from 1.5 m up to 5 m (5 ft. up to 16 ft.)

1. PRW-0482-15-05-00-0
Semi-flexible track length 2 m (6.5 ft).
Minimum 5 m (16 ft) curvature radius required


2. DYS-0482-19-00-00-0
Bracket for magnetic unit for semi-flexible track and Hi Flex track

3. ZSP-0475-92-00-00-0
Magnetic unit

4. ZSP-0475-93-00-00-0
Heat-resistant magnetic unit

5. DYS-0582-10-00-00-0
Bracket for magnetic narrow unit for semiflexible track and Hi Flex track

6. PDS-0582-10-00-02-0
Magnetic narrow unit with hexagon

7. WSP-0523-12-01-00-1
Steel track support for semi-flexible track

8. DYS-0482-19-00-00-0
Bracket for magnetic unit for semi-flexible track and Hi Flex track

9. ZSP-0475-85-00-00-0
Magnetic pivoting unit

10. ZSP-0523-19-00-00-0
Magnetic spacingadjustable unit
11. DYS-0541-11-01-00-0
Bracket for vacuum modular unit for semiflexible track and Hi Flex track

12. MST-0541-10-02-00-0
Vacuum modular unit

13. WSP-0541-11-02-00-0
Aluminum track support for semiflexible track

Rigid tracks

For straight line applications and for going beyond workpiece and continuous welding edge to edge

1. PRW-0482-47-00-00-0
Rigid track length 2 m (6.5 ft)

2. ZSP-0475-92-00-00-0
Magnetic unit

3. MST-0677-00-00-00-0
Lightweight Magnetic Unit

4. ZSP-0475-93-00-00-0
Heat-resistant magnetic unit

5. DYS-0482-21-00-00-0
Bracket for magnetic unit for rigid track

6.ZSP-0475-85-00-00-0
Magnetic pivoting unit

7. ZSP-0523-19-00-00-0
Magnetic spacing-adjustable unit

8. PDS-0582-10-00-02-0
Magnetic narrow unit with hexagon

9. MST-0541-10-02-00-0
Vacuum modular unit

Standard accessories

Remote control pendant

Power cord 3 m (10 ft)
PWD-0466-18-00-00-0 (230 V CEE)
PWD-0466-16-00-00-0 (115 V USA)
PWD-0466-23-00-00-0 (115 V UK)

6.5 m (21 ft) arc ignition cable
KBL-0466-17-00-00-0

5 m (16.5 ft) remote control cable 3 m (10 ft) remote control cable 0.5 m (1.5 ft) remote control cable

300 mm (12’’) rod
WSP-0523-16-00-00-0

300 mm (12’’) rack
RAM-0523-17-00-00-0

Rackholder
ZSP-0475-62-00-00-0

Clamping block with levers
KST-0525-11-00-00-0

Short rod torch holder with fits-all clamp
UCW-0476-20-00-00-0

Cable anchor
UCW-0654-02-00-00-0

Contact block
ZDR-0523-76-00-00-0

Optional equipment

Configuration with seam tracking horizontally and vertically requires an optional seam tracking attachment and a motorized vertical slide.

Seam tracking attachment
CZJ-0654-05-00-00-0

Rod for sensor tips
WSP-0523-07-01-13-0

Sensor tip (rod required)
ADT-0506-43-00-00-0

Sensor tip (rod required)
ADT-0506-40-00-00-0

Sensor tip (rod required)
ADT-0506-41-00-00-0

Motorized vertical slide
OSK-0654-04-00-00-0

Contact block for Hi-Flex track
ZDR-0673-08-00-00-0

Rack adjustment tool
PKT-0341-13-00-00-0

Transport Attachment
PEP-0523-93-00-00-0

Signal cable to connect Rail Titan to OSC-8 pendulum oscillator

Brochures

Make sure you are familiar with Rail Titan | Modular TIG-MIG-MAG Welding And Cutting Rail Tractor brochure including technical data and detailed information about this product. Should you have any further questions we encourage you to send us an enquiry.

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Technical specification

Voltage1~100-240V, 50-60Hz
Power120 W
Welding position
(according to EN ISO 6947 and AWS/ASME)
HorizontalPA/1F/1G
PB/2F
PC/2G
PD/4F
PE/4G
VerticalPF/3G
PG/3F (contact your dealer)
PG/3G
Fixing on pipes and round workpiecesRing tracks (OD)
Hi-flex tracks (OD)
Hi-flex tracks (ID)
Custom rolled tracks (OD)
Semi-flex tracks (OD)
200 mm (8”) – 3 m (10 ft)
Minimum 1.5 m (5 ft)
Minimum 3.4 m (11 ft)
3–10 m (10–32 ft) (contact your dealer)
Minimum 10 m (32 ft)
Torch typeMIG/MAG, TIG, oxy-fuel, plasma
MIG/MAG torch diameter16–22 mm (0.63–0.87”)
Minimum workpiece thickness for magnetic clamping5 mm (0.2”)
Horizontal pulling force400 N
Vertical pulling force315 N
Horizontal speed0–250 cm/min (0–98 in/min)
Vertical speed0–250 cm/min (0–98 in/min)
Oscillation typeLinear
Weld pathStraight, triangle, trapezoid, square
Oscillation width0.1–11.8 cm (0.04–4.5”)
Oscillation speed10–200 cm/min (5–78 in/min)
Oscillation dwell time at center and on ends0–5 s
Maximum oscillator pulling force100 N
Weight (incl. standard accessories)13 kg (29 lbs)
Product codeWOZ-0654-10-20-00-0