Rail Bull | Welding & Cutting Track Carriage

Rail Bull

RAIL BULL is a track carriage designed for plate bevelling or establishing groove and fillet welds with or without oscillation using MIG/MAG welding torches. The machine can work in PA (flat), PB (horizontal vertical), PC (horizontal), PD, PE (overhead), PF (vertical up) and PG (vertical down) welding positions.

 

Continuous welding
Linear oscillation
Works in horizontal and vertical positions
Min concave radius 5000 mm
Min convex radius 5000 mm
Straight cutting
Diagonal cutting (bevelling)
Strips cutting
Double diagonal cutting (bevelling)

Key features

Rail Bull | Welding & Cutting Track Carriage
Rail Bull moves along either rigid or semi-flexible track on both ferromagnetic and non-ferromagnetic materials thanks to rack and pinion drive and tracks fixed to flat or curved surfaces by means of various magnetic or vacuum units. The minimum curvature radius required for semi-flexible track is 5 m (16 ft).

Applications

  • Trailer manufacturing
  • Truck tanks
  • Oil tanks
  • Water storage tanks
  • Pressure vessels
  • Vessel overlay/Hard facing
  • Bridge girders
  • Structural steel
  • Structural towers
  • Panel welding
  • Transformers
  • Shipyards
  • Any application demanding long, continuous welds

Primary features and benefits:

  • Compact, lightweight design with durable aluminum cast housing
  • Convenient Power Supply 115–230 V, 50–60 Hz or
  • 42 V, 50–60 Hz
  • Quick clamping torch holder mechanism for different types of MIG/MAG torches with diameters of 16–22 mm (0.63–0.87”); up to 35 mm (1.38”) option
  • Precise torch adjustment with screw drive cross slide
  • Ready to work in both vertical and horizontal positions
  • Multifunctional LED display (process parameters & warnings)
  • Consistent heat input reduces distortion
  • Reduce wasted filler metal – eliminates over welding
  • Automatic arc on/off initiates welding and travel, simultaneously
  • Closed loop position control system based on electrical motor with encoder, ensures increased accuracy of speed and positioning
  • Improves working environment – removes operator from heat and fumes
  • Linear torch oscillator to produce weave welds
  • Menu in English (other languages on request)
  • Rack and pinion drive
  • Continuous welding
  • Rigid rail track system

Continous welding with or without linear oscillation

Works both in horizontal and vertical positions on flat or curved surface

Linear oscillation for weave welds production

Multifunctional LED display (process parameters & warnings)

Precise torch adjustment with screw drive cross slide and geared rack position controls

Semi-flexible or rigid tracks available

Standard shipping set

  • welding carriage
  • metal box
  • cross slide assembly
  • short rod torch holder with clamp
  • cable anchor
  • power cord 3 m (10 ft)
  • arc ignition cable of 6.5 m (21 ft)
  • 3 mm hex wrench
  • 4 mm hex wrench
  • operator’s manual

System build

1. Power switch
2. Control panel
3. Torch holder with clamp
4. Oscillator arm
5. Display
6. Cable anchor
7. Drive clutch knob
8. Mounting lever
9. Carrying handle
10. Arc ignition socket

Brochures

Make sure you are familiar with Rail Bull | Welding & Cutting Track Carriage brochure including technical data and detailed information about this product. Should you have any further questions we encourage you to send us an enquiry.

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Technical Specification

 Rail Bull | Welding & Cutting Track Carriage
Voltage1~ 115–230 V, 50–60 Hz
42 V, 50–60 Hz
Power100 W
Welding position (according to EN ISO 6947 and AWS/ASME)PA / 1F / 1G
PB / 2F
PC / 2G
PD / 4F
PE / 4G
PF / 3G
PG / 3G
Torch diameter16–22 mm (0.63–0.87”); up to 35 mm (1.38”) option
Minimum radius of curved workpiece surface5000 mm (16 ft)
Minimum workpiece thickness5 mm (0.2”)
Horizontal pulling force350 N
Vertical pulling force150 N
Cross slide adjustment range0–35 mm (0–1.38”) up‑down, left-right
Horizontal speed0–120 cm/min (0–47.2 in/min)
Vertical speed0–110 cm/min (0–43.3 in/min)
Weight20 kg (44 lbs)
Welding settings storage1 (last used)
Oscillation typelinear (0 - 100 mm)
Oscillation (weaving) patterntrapezoid, triangle, straight line
Oscillation width0–50 mm (0–1.9”)
Oscillation speed0–1500 mm/min (0–59 in/min)
Oscillation delay time0–5 s (at external and central points)
Product Code (115–230 V, 50–60 Hz, plug EU)WOZ-0482-10-20-01-0
Product Code (115–230 V, 50–60 Hz, plug UK)WOZ-0482-10-10-01-0
Product Code (42 V, 50–60 Hz)WOZ-0624-10-04-00-0