Rail Titan | Modular TIG-MIG-MAG Rail Tractor

The Rail Titan is a fully modular mechanized tractor that can be custom configured for TIG-MIG-MAG welding, oxy-fuel, or plasma cutting and gouging applications on flat or curved plates, tubes and pipes. Linear torch oscillator produces straight, triangle, trapezoid, and square weld paths. The Rail Titan can travel on the ring, hi-flex, semi-flexible or rigid tracks that can be clamped to ferrous materials with magnetic units and to non-ferrous materials by means of a vacuum track system incl. vacuum pump, and vacuum units.

A digital display with a numeric representation for each motion parameter makes presetting the optimum welding or cutting procedure simple and highly repeatable. Optional accessories include tactile probe seam tracking and a motorized vertical torch slide for automatic torch height control.

  • Suitable for TIG welding (HF resistant)
  • Advanced closed-loop position control system based on the electric motor with a high-resolution encoder ensures increased accuracy of speed and positioning
  • Ergonomic remote control pendant with simple and easy-to-find control knobs makes adjustments possible without lifting the operator’s welding hood
  • Programmable path of stitch welds
  • Suitable for a variety of circumferential and irregular surface applications down to a minimum radius of 100 mm (4″)
    • Ring tracks on diameters from 200 mm (8″) OD up to 3 m (10 ft) OD
    • Hi-Flex tracks on diameters from 1500 mm (59″) OD upwards
    • Semi-flexible tracks can be bent to minimum radius of 5 m (16 ft) without permanent deformation
  • Seam tracking enables active compensation of torch position vertically and horizontally with and without oscillation
  • Suitable for all welding positions on both ferromagnetic and non-ferromagnetic materials
Rail Titan | Modular TIG-MIG-MAG Rail Tractor

Ring tracks from 200 mm
(8”) OD up to 3 m (10 ft) OD

Hi Flex Track
min OD 1500 mm (5 ft)
min ID 3400 mm (11 ft)

Custom rolled tracks from
3 m (10 ft) OD
up to 10 m (32 ft) OD

Horizontal speed
0–250 cm/min

Vertical speed
0–250 cm/min

Circumferential applications down to minimum radius of 100 mm (4″)

Seam tracking enables active compensation of torch position

Straight, triangle, trapezoid and square weld paths

TIG welding of titanium plate

Silicone covers protect against dirt and spatter

Single lever with lock to position Rail Titan to track

Specification

Voltage1~100-240V, 50-60Hz
Power120 W
Welding position
(according to EN ISO 6947 and AWS/ASME)
HorizontalPA/1F/1G
PB/2F
PC/2G
PD/4F
PE/4G
VerticalPF/3G
PG/3F (contact your dealer)
PG/3G
Fixing on pipes and round workpiecesRing tracks (OD)
Hi-flex tracks (OD)
Hi-flex tracks (ID)
Custom rolled tracks (OD)
Semi-flex tracks (OD)
200 mm (8”) – 3 m (10 ft)
Minimum 1.5 m (5 ft)
Minimum 3.4 m (11 ft)
3–10 m (10–32 ft) (contact your dealer)
Minimum 10 m (32 ft)
Torch typeMIG/MAG, TIG, oxy-fuel, plasma
MIG/MAG torch diameter16–22 mm (0.63–0.87”)
Minimum workpiece thickness for magnetic clamping5 mm (0.2”)
Horizontal pulling force400 N
Vertical pulling force315 N
Horizontal speed0–250 cm/min (0–98 in/min)
Vertical speed0–250 cm/min (0–98 in/min)
Oscillation typeLinear
Weld pathStraight, triangle, trapezoid, square
Oscillation width0.1–11.8 cm (0.04–4.5”)
Oscillation speed10–200 cm/min (5–78 in/min)
Oscillation dwell time at center and on ends0–5 s
Maximum oscillator pulling force100 N
Weight (incl. standard accessories)13 kg (29 lbs)
Product codeWOZ-0654-10-20-00-0

2404Rail Titan | Modular TIG-MIG-MAG Rail Tractor

Power cord 230 V (European plug)

PWD-0466-18-00-00-0

339Rail Titan | Modular TIG-MIG-MAG Rail Tractor

Dual arc ignition cable 6.5 m (21 ft)

KBL-0466-17-00-00-0

2340Rail Titan | Modular TIG-MIG-MAG Rail Tractor

300 mm (12″) rod

WSP-0523-16-00-00-0

2342Rail Titan | Modular TIG-MIG-MAG Rail Tractor

300 mm (12″) rack

RAM-0523-17-00-00-0

378Rail Titan | Modular TIG-MIG-MAG Rail Tractor

Rackholder

ZSP-0475-62-00-00-0

381Rail Titan | Modular TIG-MIG-MAG Rail Tractor

Clamping block with levers

KST-0525-11-00-00-0

382Rail Titan | Modular TIG-MIG-MAG Rail Tractor

Short rod torch holder with fits-all clamp

UCW-0476-20-00-00-0

2344Rail Titan | Modular TIG-MIG-MAG Rail Tractor

Cable anchor

UCW-0654-02-00-00-0

2338Rail Titan | Modular TIG-MIG-MAG Rail Tractor

Contact block

ZDR-0523-76-00-00-0

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